Chinese Journal of Lasers, Volume. 51, Issue 8, 0804003(2024)

Reconstruction of Rail Fasteners and Fault Diagnosis Based on Improved Grayscale Gravity Center Method

Zhen Xiao, Shizheng Sun*, Tiancheng Zheng, Ke Pang, and Zijie Wei
Author Affiliations
  • College of Mechanical and Electrical Engineering, Chongqing Jiaotong University, Chongqing 400074, China
  • show less
    Figures & Tables(14)
    Rail fastening detection system. (a) Line-surface measurement model; (b) system structure diagram
    Schematics of algorithm . (a) Center point extraction; (b) light bar grayscale distribution at junction
    Results of centerline extraction using different algorithms. (a) Extreme value method; (b) grayscale center of gravity method; (c) Steger method; (d) proposed method
    Centerline extraction results under different influence conditions. (a)(e) No lighting; (b)(f) LED lighting; (c)(g) normal ambient lighting; (d)(h) presence of stain
    3D reconstruction results of fastener. (a) Extreme value method; (b) Steger method; (c) grayscale center of gravity method; (d) proposed method
    Establishment of fastener coordinate system. (a) Physical drawing of fastener; (b) circular fitting of upper surface of bolt; (c) fastener detection coordinate system
    Combined classifier model of fastener defect detection
    Inspection for skewness of fastener. (a) Height distribution of point clouds in areas C and D; (b) detection diagram of skewness
    Looseness detection of fastener. (a) Detection principle; (b) surface normal vector estimation; (c) detection diagram of nut looseness
    Data collection devices. (a) Indoor collection equipment; (b) standard block point cloud; (c) inspection vehicle collection equipment
    Fault diagnosis. (a) Nut missing; (b) fastener skewness; (c) elastic strip missing; (d) elastic strip reverse
    Experimental results. (a) Defect detection of fastener; (b) tightness detection of fastener
    • Table 1. Precision detection experimental results unit: mm

      View table

      Table 1. Precision detection experimental results unit: mm

      Block heightAverage heightStandard deviationAbsolute error
      2019.850.080.15
      6059.880.060.12
      10099.900.050.10
    • Table 2. System robustness test results

      View table

      Table 2. System robustness test results

      ConditionNumber of successful diagnosesNumber of misdiagnosis

      Fault detection

      rate /%

      Diagnostic error

      rate /%

      Darkness984982.0
      Environment lighting966963.0
      LED lighting957953.5
    Tools

    Get Citation

    Copy Citation Text

    Zhen Xiao, Shizheng Sun, Tiancheng Zheng, Ke Pang, Zijie Wei. Reconstruction of Rail Fasteners and Fault Diagnosis Based on Improved Grayscale Gravity Center Method[J]. Chinese Journal of Lasers, 2024, 51(8): 0804003

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category: Measurement and metrology

    Received: Jul. 24, 2023

    Accepted: Oct. 11, 2023

    Published Online: Mar. 29, 2024

    The Author Email: Sun Shizheng (ssz091011@163.com)

    DOI:10.3788/CJL231053

    CSTR:32183.14.CJL231053

    Topics