Chinese Journal of Lasers, Volume. 50, Issue 12, 1202207(2023)
Morphology Evolution Mechanism of Low‐Roughness Surface Polished by Continuous Laser
Fig. 1. Schematic of experimental equipment and sample surface morphologies. (a) Schematic of experimental equipment; (b) surface topography of low-roughness sample; (c) surface morphology of flannelette polishing sample
Fig. 2. Cross sections of single-channel laser polished pools under different parameters. (a1)-(a3) Different powers; (b1)-(b3) different scanning speeds
Fig. 3. Three-dimensional morphologies of single-channel laser polished pools under different parameters. (a1)-(a3) Different powers; (b1)-(b3) different scanning speeds
Fig. 4. Three-dimensional morphologies of single-channel polished surfaces under same energy density. (a) Laser power of 250 W and scanning speed of 300 mm/s; (b) laser power of 375 W and scanning speed of 450 mm/s; (c) laser power of 500 W and scanning speed of 600 mm/s; (d) laser power of 625 W and scanning speed of 750 mm/s
Fig. 5. Profiles of single-channel polished surfaces under same energy density. (a) Laser power of 250 W and scanning speed of 300 mm/s; (b) laser power of 375 W and scanning speed of 450 mm/s; (c) laser power of 500 W and scanning speed of 600 mm/s; (d)laser power of 625 W and scanning speed of 750 mm/s
Fig. 6. Cross sections and profiles of single-channel polished pools under same energy density. (a) Cross sections of single-channel polished pools; (b) profiles of single-channel polished pools
Fig. 7. Schematics of continuous laser single-channel polishing mechanism. (a) Heat input; (b) formation of molten pool; (c) surface melting flow; (d) solidification molding
Fig. 8. Three-dimensional morphologies of two-channel lap polished surfaces under different filling line spacings. (a) 0.01 mm;(b) 0.02 mm; (c) 0.04 mm; (d) 0.06 mm; (e) 0.08 mm
Fig. 9. Profiles of two-channel lap polished surfaces under different filling line spacings. (a) 0.01 mm; (b) 0.02 mm; (c) 0.04 mm;(d) 0.06 mm; (e) 0.08 mm
Fig. 10. Mechanism diagrams of continuous laser parabolic spacing affecting surface morphology. (a) Low line spacing; (b) high line spacing
Fig. 11. Surface topography and 3D surface topography after one laser polishing. (a) Surface topography; (b) three-dimensional surface topography
Fig. 12. Surface topography and 3D surface topography after two laser polishings under orthogonal scanning. (a) Surface topography; (b) three-dimensional surface topography
Fig. 13. Schematics of scanning strategy. (a) Final formed region; (b) schematic of scanning path
Fig. 14. Surface topography and 3D surface topography after four laser polishings under orthogonal scanning + unlapped area backfill scanning. (a) Surface topography; (b) three-dimensional surface topography
Fig. 16. Cross section and hardness after laser polishing. (a) Metallographic structure diagram of cross section; (b) hardness distribution
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Liang Wang, Ke Jiang, Siyuan Fan, Jinbang Huang, Honghao Ge, Guolong Wu, Gang Dong, Jianhua Yao. Morphology Evolution Mechanism of Low‐Roughness Surface Polished by Continuous Laser[J]. Chinese Journal of Lasers, 2023, 50(12): 1202207
Category: Laser Surface Machining
Received: Jul. 27, 2022
Accepted: Sep. 28, 2022
Published Online: Jun. 6, 2023
The Author Email: Yao Jianhua (laser@zjut.edu.cn)