Chinese Journal of Lasers, Volume. 50, Issue 12, 1202207(2023)

Morphology Evolution Mechanism of Low‐Roughness Surface Polished by Continuous Laser

Liang Wang1,2,3, Ke Jiang1,2,3, Siyuan Fan1,2,3, Jinbang Huang1,2,3, Honghao Ge1,2,3, Guolong Wu1,2,3, Gang Dong1,2,3, and Jianhua Yao1,2,3、*
Author Affiliations
  • 1Institute of Laser Advanced Manufacturing, Zhejiang University of Technology, Hangzhou 310023, Zhejiang, China
  • 2College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, Zhejiang, China
  • 3Collaborative Innovation Center of High-End Laser Manufacturing Equipment Co-Sponsored by Ministry and Province, Hangzhou 310023, Zhejiang, China
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    Figures & Tables(21)
    Schematic of experimental equipment and sample surface morphologies. (a) Schematic of experimental equipment; (b) surface topography of low-roughness sample; (c) surface morphology of flannelette polishing sample
    Cross sections of single-channel laser polished pools under different parameters. (a1)-(a3) Different powers; (b1)-(b3) different scanning speeds
    Three-dimensional morphologies of single-channel laser polished pools under different parameters. (a1)-(a3) Different powers; (b1)-(b3) different scanning speeds
    Three-dimensional morphologies of single-channel polished surfaces under same energy density. (a) Laser power of 250 W and scanning speed of 300 mm/s; (b) laser power of 375 W and scanning speed of 450 mm/s; (c) laser power of 500 W and scanning speed of 600 mm/s; (d) laser power of 625 W and scanning speed of 750 mm/s
    Profiles of single-channel polished surfaces under same energy density. (a) Laser power of 250 W and scanning speed of 300 mm/s; (b) laser power of 375 W and scanning speed of 450 mm/s; (c) laser power of 500 W and scanning speed of 600 mm/s; (d)laser power of 625 W and scanning speed of 750 mm/s
    Cross sections and profiles of single-channel polished pools under same energy density. (a) Cross sections of single-channel polished pools; (b) profiles of single-channel polished pools
    Schematics of continuous laser single-channel polishing mechanism. (a) Heat input; (b) formation of molten pool; (c) surface melting flow; (d) solidification molding
    Three-dimensional morphologies of two-channel lap polished surfaces under different filling line spacings. (a) 0.01 mm;(b) 0.02 mm; (c) 0.04 mm; (d) 0.06 mm; (e) 0.08 mm
    Profiles of two-channel lap polished surfaces under different filling line spacings. (a) 0.01 mm; (b) 0.02 mm; (c) 0.04 mm;(d) 0.06 mm; (e) 0.08 mm
    Mechanism diagrams of continuous laser parabolic spacing affecting surface morphology. (a) Low line spacing; (b) high line spacing
    Surface topography and 3D surface topography after one laser polishing. (a) Surface topography; (b) three-dimensional surface topography
    Surface topography and 3D surface topography after two laser polishings under orthogonal scanning. (a) Surface topography; (b) three-dimensional surface topography
    Schematics of scanning strategy. (a) Final formed region; (b) schematic of scanning path
    Surface topography and 3D surface topography after four laser polishings under orthogonal scanning + unlapped area backfill scanning. (a) Surface topography; (b) three-dimensional surface topography
    Surface roughnesses under different scanning strategies
    Cross section and hardness after laser polishing. (a) Metallographic structure diagram of cross section; (b) hardness distribution
    Schematic of EDS line scanning of laser polished section
    Element distribution of Laser polished section
    • Table 1. Single channel polishing parameters

      View table

      Table 1. Single channel polishing parameters

      No.NumberPower /W

      Scanning speed /

      (mm·s-1

      Energy density /

      (J·mm-2

      A12503003.79
      24503006.82
      36503009.85
      B440010018.18
      54003006.06
      64005003.64
    • Table 2. Parameter table of single-channel laser polishing under same energy density

      View table

      Table 2. Parameter table of single-channel laser polishing under same energy density

      No.Number

      Power /

      W

      Scanning speed /

      (mm·s-1

      Energy density /

      (J·mm-2

      C12503003.79
      23754503.79
      35006003.79
      46257503.79
    • Table 3. Experimental parameters of two-channel lap polishing

      View table

      Table 3. Experimental parameters of two-channel lap polishing

      No.NumberPower /WScanning speed /(mm·s-1Step size /mm
      D12503000.01
      22503000.02
      32503000.04
      42503000.06
      52503000.08
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    Liang Wang, Ke Jiang, Siyuan Fan, Jinbang Huang, Honghao Ge, Guolong Wu, Gang Dong, Jianhua Yao. Morphology Evolution Mechanism of Low‐Roughness Surface Polished by Continuous Laser[J]. Chinese Journal of Lasers, 2023, 50(12): 1202207

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    Paper Information

    Category: Laser Surface Machining

    Received: Jul. 27, 2022

    Accepted: Sep. 28, 2022

    Published Online: Jun. 6, 2023

    The Author Email: Yao Jianhua (laser@zjut.edu.cn)

    DOI:10.3788/CJL221081

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