Laser & Optoelectronics Progress, Volume. 57, Issue 22, 221013(2020)

Surface Crack Size Detection in Nuclear Fuel Rods Based on Line Structured Light

Kaiqiang Xian, Jingzhu Pang, and Jun Hu*
Author Affiliations
  • College of Mechanical Engineering, Donghua University, Shanghai 201620
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    Figures & Tables(20)
    Underwater nuclear fuel rod detection system
    Mathematical model of mearsured system
    Conversion relationship of rotation center coordinate
    Position and frame selection for region of interest. (a) Original image; (b) diagram of frame selection effect
    Horizontal projection and first-order differential results for fuel rods
    Expansion of the frame selection area. (a) |im-is|≥6; (b)im-is|<6
    Gray statistics image
    Enlarged view of cracks
    Upper boundary judgment method. (a) Boundary pixel type one; (b) boundary pixel type two; (c) boundary pixel type three; (d) boundary pixel type four
    Adaptive threshold segmentation
    Acquisition of structured light bar center at the crack. (a) With a crack; (b) without cracks;(c) removing cracked area for Fig. 11(a); (d) removing cracked area for Fig. 11(b); (e) normal light bar center; (f) incomplete light bar center
    Structured light center curve fitting
    Crack boundary treatment. (a) Diagram of boundary decision; (b) intersection diagram of center line and boundary
    Diagram of distance sampling
    Platform operation flowchart
    Underwater experimental device
    Photos taken. (a) Exposure of 200; (b) exposure of 300; (c) exposure of 400; (d) exposure of 500; (e) crack size of 190.0μm; (f) crack size of 181.6μm; (g) crack size of 128.6μm
    Cracks on the surface of nuclear fuel rods. (a) Crack on the surface of fuel rod; (b) point cloud of crack on fuel rod surface
    • Table 1. Center line fitting errors

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      Table 1. Center line fitting errors

      Order2345678910
      σs31.40925.80522.75122.4806.67785.07234.16894.16444.1596
      σo3.13684.47392.52342.94240.43840.08760.03520.03530.0346
      Order111213141516171819
      σs4.15864.27325.12564.24064.82127.44335.97009.25055.9970
      σo0.03410.04370.06000.03260.16020.19550.14430.16450.0892
    • Table 2. Tabel 2 Test results of crack size

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      Table 2. Tabel 2 Test results of crack size

      Crack sampleActual size /μmFormInspection sizeError /μm
      Sample 1181.61166.77814.822
      2158.88222.718
      3174.2387.362
      Sample 2128.61139.12510.525
      2156.95728.357
      3144.51815.918
      Sample 3190.01197.2157.215
      2185.4414.559
      3194.9434.943
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    Kaiqiang Xian, Jingzhu Pang, Jun Hu. Surface Crack Size Detection in Nuclear Fuel Rods Based on Line Structured Light[J]. Laser & Optoelectronics Progress, 2020, 57(22): 221013

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    Paper Information

    Category: Image Processing

    Received: Mar. 3, 2020

    Accepted: Apr. 17, 2020

    Published Online: Nov. 12, 2020

    The Author Email: Jun Hu (hujun@dhu.edu.cn)

    DOI:10.3788/LOP57.221013

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