Laser & Optoelectronics Progress, Volume. 61, Issue 21, 2114003(2024)
Thermal-Fluid Coupling Numerical Simulation Study of Temperature Field and Molten pool Morphology of Laser Direct Energy Deposition
Fig. 2. Schematic of energy transfer and force analysis of the molten pool during LDED[9]
Fig. 3. Thermal property parameters of 316 L stainless steel. (a) Density; (b) thermal conductivity; (c) enthalpy; (d) specific heat capacity
Fig. 4. Thermal property parameters of Q235 steel. (a) Density; (b) thermal conductivity; (c) enthalpy; (d) specific heat capacity
Fig. 7. Molten pool morphology validation. (a) Molten pool morphology measurement; (b) comparison of experimental (left) and simulated (right) molten pool morphology
Fig. 8. Temperature validation. (a) Temperature measurement points in simulation; (b) positions of the thermocouple in the experiment
Fig. 9. Comparison between experimental and simulated temperatures. (a) Point 1; (b) point 2
Fig. 10. Transverse cross-sectional temperature field distributions of molten pool under different laser powers. (a) 1000 W; (b) 1200 W; (c) 1400 W; (d) 1600 W
Fig. 11. Top view of molten pool temperature field under different scanning speeds. (a) 8 mm/s; (b) 10 mm/s; (c) 12 mm/s; (d) 14 mm/s
Fig. 12. Temperature variation over time at the midpoint for different scanning speeds
Fig. 13. Longitudinal cross-sectional temperature field distributions of the molten pool at different powder feeding rates. (a) 0.070 g/s; (b) 0.095 g/s; (c) 0.120 g/s; (d) 0.145 g/s
Fig. 15. Influence of process parameters on the peak flow velocity of the molten pool
Fig. 16. Temperature variation over time at the midpoint of different tracks during multiple overlapping deposition
Fig. 17. Schematic illustration of the molten pool heat transfer. (a) Single symmetrical track; (b) single asymmetric track; (c) multiple track overlapping
Fig. 18. Transverse cross-sectional solid-liquid phase diagrams of molten pool in adjacent tracks during multiple overlapping deposition
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Kaixiong Hu, Feiyang Li, Yong Zhou, Weidong Li. Thermal-Fluid Coupling Numerical Simulation Study of Temperature Field and Molten pool Morphology of Laser Direct Energy Deposition[J]. Laser & Optoelectronics Progress, 2024, 61(21): 2114003
Category: Lasers and Laser Optics
Received: Jan. 5, 2024
Accepted: Feb. 23, 2024
Published Online: Nov. 18, 2024
The Author Email: Weidong Li (weidongli@usst.edu.cn)
CSTR:32186.14.LOP240455