Chinese Journal of Lasers, Volume. 52, Issue 8, 0802107(2025)

Microstructural Control and Property Optimization of Laser Filler Wire Welding on Al-Si Coated Hot‐Stamping Steel

Yihan Wu1, Zhentao Chen2, Haichao Cui1、*, and Xinhua Tang1
Author Affiliations
  • 1Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
  • 2CRRC Zhuzhou Locomotive Co., Ltd., Zhuzhou 412001, Hunan , China
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    Figures & Tables(14)
    Microstructures of 22MnB5 base metal and Al‒Si coating. (a)‒(c) In as-received condition; (d)‒(f) after hot-stamping
    Microstructures of the weld before hot-stamping
    Microstructures of the weld after hot-stamping
    EBSD analysis of 3# weld after hot-stamping. (a) Image quality map; (b) inverse pole figure; (c) grain boundary map; (d) KAM image
    Map-scanning patterns of different elements in 3# weld center after hot-stamping
    Phase transformation at different Ni contents simulated by JMatPro software. (a)‒(b) Mass fraction of Ni is 0.85%; (c)‒(d) mass fraction of Ni is 3.8%; (e)‒(f) mass fraction of Ni is 6.5%
    Microhardness distributions of 3# joint welded by Ni-based alloy filler wire laser welding and the de-coated joint without filler wire after hot-stamping
    Tensile test results of 1#, 2#, 3# joints welded by Ni-based alloy filler wire laser welding after hot-stamping. (a) Tensile properties; (b) fracture location
    SEM morphology of tensile fracture of 1# joint welded by Ni-based alloy filler wire laser welding after hot-stamping
    SEM morphology of tensile fracture of 3# joint welded by Ni-based alloy filler wire laser welding after hot-stamping
    • Table 1. Main chemical composition of Al‒Si coated 22MnB5 steel

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      Table 1. Main chemical composition of Al‒Si coated 22MnB5 steel

      ElementMass fraction /%
      Base metal (BM)Coating
      C0.23
      Si0.2210
      Mn1.13
      Cr0.17
      Al0.03590
      Ti0.03
      B0.24
      S0.006
      P0.005
      FeBal.
    • Table 2. Chemical composition of the ERNiCrCoMo-1 file wire

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      Table 2. Chemical composition of the ERNiCrCoMo-1 file wire

      ElementMass fraction /%
      C0.054
      Si0.006
      Mn0.20
      Cr21.80
      NiBal.
      Mo9.05
      Co12.45
      P0.01
      S0.01
      Ti0.35
      Fe0.75
    • Table 3. Filler wire laser welding parameters of Al‒Si coated 22MnB5 steel

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      Table 3. Filler wire laser welding parameters of Al‒Si coated 22MnB5 steel

      No.File wire

      Laser power

      P /kW

      Welding speed

      Vw /(m/min)

      Wire-feeding speed

      Vf /(m/min)

      Defouse

      d /mm

      1ERNiCrCoMo-13.021.2+8
      2ERNiCrCoMo-13.521.2+8
      3ERNiCrCoMo-13.521.4+8
    • Table 4. Chemical composition analysis of different phases marked as points 1-4 in Fig. 3

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      Table 4. Chemical composition analysis of different phases marked as points 1-4 in Fig. 3

      RegionMass fraction /%
      AlSiMnNiCrCoMoFe
      12.460.521.530.5494.95
      22.010.471.460.8595.21
      31.510.561.443.782.1990.52
      41.390.491.376.474.311.671.4584.52
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    Yihan Wu, Zhentao Chen, Haichao Cui, Xinhua Tang. Microstructural Control and Property Optimization of Laser Filler Wire Welding on Al-Si Coated Hot‐Stamping Steel[J]. Chinese Journal of Lasers, 2025, 52(8): 0802107

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    Paper Information

    Category: Laser Forming Manufacturing

    Received: Apr. 26, 2024

    Accepted: Jul. 2, 2024

    Published Online: Mar. 17, 2025

    The Author Email: Haichao Cui (haichaocui@sjtu.edu.cn)

    DOI:10.3788/CJL240812

    CSTR:32183.14.CJL240812

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