Chinese Journal of Lasers, Volume. 45, Issue 3, 302007(2018)

Laser Cladding Forming and Closed-Loop Control of Thickness-Variable Eccentric Ring Structure

Shen Ting1, Shi Tuo2、*, Fu Geyan1, Zhang Rui1, and Hu Ye1
Author Affiliations
  • 1[in Chinese]
  • 2[in Chinese]
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    Figures & Tables(14)
    Closed-loop control system of forming of eccentric ring structure
    Schematic of hollow laser beam internal powder feeding
    Thickness-variable ring. (a) Physical model; (b) light spots at different widths
    Schematic of point on circle
    Schematic of transition
    (a) Triangle relationship between lifting capacity and arc length; (b) triangle relationship between speeds
    Principle of self-healing
    Forming process of thickness-variable eccentric ring
    Height variation curves of segments. (a) No.1; (b) No.2; (c) No.3; (d) No.4; (e) No.5
    Thickness-variable eccentric ring after forming. (a) Top view; (b) front view
    SEM images at different positions marked in Fig.10. (a) ①; (b) ②; (c) ③
    • Table 1. Initial parameter matching table

      View table

      Table 1. Initial parameter matching table

      Segment number12345678910
      Defocusing D /mm-8-7-6-5-4-4-5-6-7-8
      Laser power P /W1200105092078065065078092010501200
      Expected width /mm6.255.554.653.502.502.503.504.655.556.25
      Scanning speed v /(mm·s-1)45611131311654
    • Table 2. Parameters of each segment

      View table

      Table 2. Parameters of each segment

      Segment No.Scanning speed v /(mm·s-1)Actual height /mmReference heighthr /mmTotal depositedheight error /mm
      13.6168029.100929.90-0.7991
      24.4424029.512829.90-0.3872
      36.2956029.907629.900.0076
      411.7625029.962129.900.0621
      516.9750029.151529.90-0.7485
      613.9186028.923029.90-0.9770
      79.3767629.155329.90-0.7447
      85.5823629.823629.90-0.0764
      94.2629829.874329.90-0.0257
      104.0073029.600529.90-0.2995
    • Table 3. Width of each segment of eccentric ring

      View table

      Table 3. Width of each segment of eccentric ring

      Segment number12345678910
      Expected width /mm6.255.554.653.502.502.503.504.655.556.25
      Actual width /mm6.285.524.723.843.182.142.964.025.586.10
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    Shen Ting, Shi Tuo, Fu Geyan, Zhang Rui, Hu Ye. Laser Cladding Forming and Closed-Loop Control of Thickness-Variable Eccentric Ring Structure[J]. Chinese Journal of Lasers, 2018, 45(3): 302007

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    Paper Information

    Category: laser manufacturing

    Received: Sep. 14, 2017

    Accepted: --

    Published Online: Mar. 20, 2018

    The Author Email: Tuo Shi (tuo.shi@qq.com)

    DOI:10.3788/CJL201845.0302007

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