Bulletin of the Chinese Ceramic Society, Volume. 44, Issue 4, 1556(2025)

Preparation and Mechanism of Thermal Activation Shield Muck-Based Ceramsite

ZHANG Xiuze1, HUANG Min1,2, HUANG Muyang1,3, LI Mengke1,3, GE Chuyi1, LIAO Xianqing2, and BAO Shenxu1,3、*
Author Affiliations
  • 1School of Resources and Environmental Engineering, Wuhan University of Technology, Wuhan 430070, China
  • 2Institute of Agricultural Quality Standards and Testing Technology Research, Hubei Academy of Agricultural Sciences, Wuhan 430064, China
  • 3Key Laboratory of Green Utilization of Critical Non-metallic Mineral Resources, Ministry of Education, Wuhan University of Technology, Wuhan 430070, China
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    Shield muck (SM) is characterized by low activation and challenging disposal. The conventional ‘pre-firing-sintering’ process for preparing ceramsites is complex, the temperature changes frequently, and the production is low. In this paper, the combined process of thermal activation and NaOH-waterglass activation was used to prepare ceramsites from burning shield muck (BSM) and ground granulated blast furnace slag (GGBFS). The effects of thermal activated temperatures, material ratios, thermal activated time, and curing time on the physical properties of ceramsites were investigated in detail. The results show that when the thermal activation temperature is 1 000 ℃, m(SM/BSM)∶m(GGBFS) is 6∶4, the thermal activation time is 0.5 h, and the curing time is 28 d, the performance of the prepared ceramsite is excellent. The 28 d compressive strength of ceramsite is 10.38 MPa, the particle density is 1.90 g·cm-3, the bulk density is 895 kg·m-3, and the water absorption is 5.69%. The results of micromorphology analysis show that the hydration reaction inside the ceramsites produced calcium silicate hydrate (C-S-H) and sodium (calcium) silicaluminate hydrate (N(C)-A-S-H) composite gel, which closed most of the pores and made the grains closely bonded, thus improving the compressive strength of the ceramsites. This study can optimize the preparation technology of shield muck-based ceramsites, improving the efficiency of industrial production.

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    ZHANG Xiuze, HUANG Min, HUANG Muyang, LI Mengke, GE Chuyi, LIAO Xianqing, BAO Shenxu. Preparation and Mechanism of Thermal Activation Shield Muck-Based Ceramsite[J]. Bulletin of the Chinese Ceramic Society, 2025, 44(4): 1556

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    Paper Information

    Received: Oct. 9, 2024

    Accepted: May. 26, 2025

    Published Online: May. 26, 2025

    The Author Email: BAO Shenxu (sxbao@whut.edu.cn)

    DOI:10.16552/j.cnki.issn1001-1625.2024.1187

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