Chinese Journal of Lasers, Volume. 50, Issue 12, 1202204(2023)

Microstructures and Properties of Cold Spray-Laser Cladding Axle

Peiyuan Lv, Min Yu*, Bin Luo, Qin Chen, and Hui Chen
Author Affiliations
  • Research Center of Sichuan Advanced Welding and Surface Engineering, School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu 610031, Sichuan, China
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    Figures & Tables(17)
    Microstructures of EA4T. (a) OM; (b) SEM
    SEM morphologies. (a) Fe314; (b) Ni30
    Experimental equipments. (a) Laser cladding; (b) cold spraying
    Schematic of shear test
    SEM images of cold sprayed Ni30 coating. (a) Cross section; (b) interface
    Hardness curves of cold sprayed Ni30 coating. (a) Transverse; (b) longitudinal
    Microstructures of laser cladding coating. (a) Composite coating; (b) single cladding coating
    SEM micrographs and phase distribution EBSD photo of cladding layer. (a) Composite coating; (b) single cladding coating; (c) phase distribution EBSD photo of cladding layer
    EDS images of chemical elements at bottom of cladding layer. (a) Composite coating; (b) single cladding coating
    Shapes of heat affected zones. (a) Laesr cladding sample; (b) composite sample
    Microstructures of laser cladding heat affected zones. (a) Composite coating; (b) single cladding coating; (c) cold sprayed Ni30 middle layer; (d)-(f) SEM images corresponding to Figs. 11(a)-(c)
    Microhardness curves. (a) Composite coating; (b) single laser cladding
    Comparison of shear properties between composite sample and laser cladding sample. (a) Shear strength; (b) cross-section cutting rate
    Laser cladding fracture morphologies. (a) Cladding layer of composite sample; (b) HAZ of composite sample; (c) cladding layer of single cladding sample; (d) HAZ of single cladding sample
    • Table 1. Chemical compositions of EA4T (mass fraction, %)

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      Table 1. Chemical compositions of EA4T (mass fraction, %)

      CSiMnPSCrCuMoNiFe
      0.200-0.2900.150-0.4000.500-0.8000.0200.0150.900-1.2000.3000.150-0.3000.300Bal.
    • Table 2. Cold spraying and laser cladding process parameters

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      Table 2. Cold spraying and laser cladding process parameters

      Cold sprayingLaser cladding
      ParameterContentParameterContent
      Propellent gasN2Flow rate of protect gas N2 /(L/min)30
      Gas pressure /MPa5Laser power /W2400
      Temperature /℃900Scan speed /(mm/s)5
      Powder feeder speed /(r/min)8Powder feed rate /(g/min)23
      Gun speed /(mm/s)500Spot diameter /mm4
    • Table 3. EDS detection results of bottom chemical elements (mass fraction, %)

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      Table 3. EDS detection results of bottom chemical elements (mass fraction, %)

      SampleFeNiCrCSi
      Laser cladding sample73.366.1212.087.610.18
      Composite sample65.669.9413.5210.210.66
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    Peiyuan Lv, Min Yu, Bin Luo, Qin Chen, Hui Chen. Microstructures and Properties of Cold Spray-Laser Cladding Axle[J]. Chinese Journal of Lasers, 2023, 50(12): 1202204

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    Paper Information

    Category: Laser Surface Machining

    Received: Sep. 26, 2022

    Accepted: Nov. 15, 2022

    Published Online: Jun. 6, 2023

    The Author Email: Yu Min (yumin@home.swjtu.edu.cn)

    DOI:10.3788/CJL221272

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