Laser & Optoelectronics Progress, Volume. 62, Issue 4, 0412003(2025)

Measurement Method for Tube Bending Sections Based on Adaptive Cylindrical Point Cloud Segmentation

Kaiyang Li1、*, Lizhong Wang1,2, Zhiwen Chang1, and Sen Wang2
Author Affiliations
  • 1State Key Laboratory for Manufacturing Systems Engineering, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an 710049, Shaanxi , China
  • 2School of Mechanical Engineering, Xinjiang University, Urumqi 830017, Xinjiang , China
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    Figures & Tables(27)
    Algorithm global flow chart
    Tube bending point cloud uniform downsampling
    Schematic of main direction on the surface of cylinder
    Schematic of principal direction perpendicular to normal at a point on a cylindrical surface
    Main direction update process. (a) Neighborhood point of the plane πi; (b) main direction iterative update
    Main direction angle changes at a point during iteration
    Main direction of tube bending point cloud
    Ambiguity of orientation of principal direction
    Diagram of directed distance from a point to a plane
    Spatially discontinuous but satisfying the first condition
    Schematic diagram of clustering process
    Tube bending segmentation effect
    A geometric model of a cylinder
    Tube bending axis reconstruction effect diagram
    Schematic diagram of curvature change of tube bending axis
    Axis node curvature calculation diagram
    Space circle fitting is carried out for curvedsection nodes
    XTOM-MATRIX-QC
    Experimental system diagram
    Tube bending and point cloud data. (a)(b) T1 physical object and point cloud; (c)(d) T2 physical object and point cloud
    Cylindricity diagram
    A partial cylindrical point cloud taken from a curved section. (a) T1; (b) T2
    Cylindricity experiment results. (a) Cylindricity of the bending section with radius of 120 mm; (b) cylindricity of the bending section with radius of 60 mm
    Measuring object. (a) T1; (b) T2
    • Table 1. XTOM-MATRIX-QC parameter

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      Table 1. XTOM-MATRIX-QC parameter

      ProjectParameter
      ModelXTOM_MATRIX_QC
      Camera resolution /pixel5×106
      Probe size /(mm×mm×mm)380×195×130
      Measuring width /(mm×mm)200×150/(400×300)
      Calculation speedSingle<2 s
      Point cloud spacing /mm0.08/0.16
      Projected lightBlue multi-frequency phase shift
      Scanning methodNon-contact measurement
    • Table 2. Measurement results of radius of bending section of method presented in this paper

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      Table 2. Measurement results of radius of bending section of method presented in this paper

      ProjectR1 /mmR2 /mmR3 /mm
      T1Standard121.300123.229123.164
      Mean121.331123.217123.111
      Precision0.0310.0120.053
      T2Standard57.85457.05357.521
      Mean58.02756.92157.583
      Precision0.1730.1320.062
    • Table 3. Reference [15] bending radius measurement results of bending section

      View table

      Table 3. Reference [15] bending radius measurement results of bending section

      Cylindrical point cloud length /mmProjectR1 /mmR2 /mmR3 /mm
      T110Precision0.3020.4610.208
      6Precision0.1430.2840.104
      T210Precision0.3420.6180.701
      6Precision0.2860.3220.523
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    Kaiyang Li, Lizhong Wang, Zhiwen Chang, Sen Wang. Measurement Method for Tube Bending Sections Based on Adaptive Cylindrical Point Cloud Segmentation[J]. Laser & Optoelectronics Progress, 2025, 62(4): 0412003

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    Paper Information

    Category: Instrumentation, Measurement and Metrology

    Received: Apr. 1, 2024

    Accepted: May. 28, 2024

    Published Online: Mar. 3, 2025

    The Author Email:

    DOI:10.3788/LOP241000

    CSTR:32186.14.LOP241000

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