High Power Laser and Particle Beams, Volume. 37, Issue 8, 089003(2025)

Decoupled temperature control of multi-spot laser solid-state phase transformation based on ADRC algorithm

Zhijun Chen1,2,3,4, Liangjian Zhang1,2,3, Qunli Zhang1,2,3,4, Xiaofei Ma5, and Jianhua Yao1,2,3、*
Author Affiliations
  • 1Institute of Laser Advanced Manufacturing, Zhejiang University of Technology, Hangzhou 310023, China
  • 2College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China
  • 3International Science & Technology Cooperation Base on Laser Green Manufacturing, Zhejiang Province, Hangzhou 310023, China
  • 4Quzhou Eco-Industrial Innovation Institute ZJUT, Longyou 324400, China
  • 5Hangzhou Steam Turbine Co., Ltd., Hangzhou 310015, China
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    In view of the limitations associated with traditional single-spot laser solid-state phase transformation temperature control methods in complex curved workpieces, this paper proposes a multi-input multi-output (MIMO) temperature decoupling control strategy based on active disturbance rejection control (ADRC). first, a finite element model of multi-spot laser-induced solid-state phase transformation was developed, and a model-order reduction method was applied to extract the key dynamic characteristics of the system, significantly reducing computational complexity and laying a foundation for effective control. Subsequently, to address the high-frequency jitter problem encountered by the conventional fal function within small-error regions, an improved bfal function based on Bernstein polynomials was proposed, thereby enhancing system observation accuracy and disturbance rejection capability. Moreover, an improved particle swarm optimization (PSO) algorithm was used to tune the parameter of ADRC controllers, effectively accelerating the optimization process. Finally, co-simulations conducted on the MATLAB/Simulink and COMSOL platforms demonstrated that the proposed PSO-ADRC controller achieves superior performance in terms of response speed, overshoot reduction, and steady-state accuracy compared to the conventional PID and standard ADRC methods. The method thus provides an efficient and precise solution for multi-spot laser solid-state phase transformation temperature control in complex curved workpieces.

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    Zhijun Chen, Liangjian Zhang, Qunli Zhang, Xiaofei Ma, Jianhua Yao. Decoupled temperature control of multi-spot laser solid-state phase transformation based on ADRC algorithm[J]. High Power Laser and Particle Beams, 2025, 37(8): 089003

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    Paper Information

    Category: Advanced Interdisciplinary Science

    Received: Mar. 12, 2025

    Accepted: Jun. 18, 2025

    Published Online: Aug. 13, 2025

    The Author Email: Jianhua Yao (laser@zjut.edu.cn)

    DOI:10.11884/HPLPB202537.250045

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