Chinese Journal of Lasers, Volume. 49, Issue 14, 1402201(2022)
Influencing Mechanisms of Reactive Atmospheres in Laser Additive Manufacturing of Metallic Materials
Fig. 1. Schematic of two mainstream categories of LAM technologies[19]. (a) LMD; (b) LPBF
Fig. 3. Influence of shielding atmospheres on the 2Cr13 melting tracks[36]. (a) Melting track deposited in pure Ar; (b) melting track deposited in pure N2
Fig. 4. Pure Ti LPBF-printed in Ar-N2 hybrid reactive atmosphere[28]. (a) 3D-reconstruction of defects in Ti samples printed by the same laser parameters but in different shielding atmospheres; (b) 3D-atom probe analysis results of one-dimensional profiles of N, O, and C and nearest neighbor distribution of N atoms (GB is acronym of grain boundary, and blue region represents the nearest neighbor analyzed region)
Fig. 5. Microstructural images of Ti-6Al-4V LPBF-printed in pure Ar and in Ar-N2 hybrid reactive atmospheres[41]. (a) Sample printed in pure Ar; (b) sample printed in low-N2-containing atmosphere; (c) sample printed in medium-N2-containing atmosphere; (d) sample printed in high-N2-containing atmosphere; (e)-(h) magnifications of graphs Fig. 5(a)-(d)
Fig. 6. Microstructure and performance of Ti-6Al-4V+TiC composite LPBF-printed in Ar-CH4 hybrid reactive atmosphere[32]. (a) TEM image and EDS analyzed region; (b)-(f) EDS mapping of C, Ti, Al, and V elements; (g)-(k) high-resolution TEM images of TiC nano-grains and corresponding FFT patterns; (l) HV hardness of Ti-6Al-4V and Ti-6Al-4V+TiC composites; (m) room temperature uniaxial compressive curves of three materials
Fig. 7. 316L stainless steel LPBF-printed in Ar-O2 and Ar-N2 hybrid reactive atmospheres (TS, YS, Elong, and IE are acronyms of tensile strength, yield strength, elongation at fracture, and Charpy impact energy, respectively)[44]. (a) Mechanical properties of 316L printed in Ar-O2 atmospheres; (b) mechanical properties of 316L printed in Ar-N2 atmospheres; (c) oxide particles in 316L printed in an Ar-O2 atmosphere; (d) nitride particles in 316L printed in Ar-N2 atmosphere
Fig. 8. CoCrFeMnNi high entropy alloy LPBF-printed in pure Ar (N-0) and Ar-50%N2 (N-50) hybrid reactive atmospheres[31]. (a)(b) Dislocation cell structure in samples printed in pure Ar and in Ar-50%N2 atmospheres; (c)-(f) high-resolution TEM images and schematic of ordered nitrogen complex; (g) room-temperature uniaxial tensile curves of two types of samples
Fig. 9. TEM images of AlCu5MnCdVA alloy LPBF-printed in Ar-O2 hybrid reactive atmospheres[50]. (a)(b) Oxide particles in samples printed in high- and low-O2-containing atmospheres; (c)(d) magnifications and SAED patterns of oxide nano particles
Fig. 10. Images of LMD-printed 316L sample using Ar-air mixture as shielding atmosphere[34]. (a) SEM image; (b) TEM image with SAED pattern; (c) diameter distribution of oxide particles; (d) room-temperature uniaxial tensile curves of four types of samples
Fig. 11. Microstructural images of Ti-6Al-4V and TNZT alloys, LMD-printed in various shielding atmospheres[56]. (a) Ti-6Al-4V printed in pure Ar; (b) Ti-6Al-4V printed in pure N2; (c) TNZT printed in pure Ar; (d) TNZT printed in pure N2; (e) nano-scale precipitates within the sample shown in Fig. 11(d)
Fig. 12. A compositional-modified 316L, atomized and LPBF-printed in pure N2 and standard 316L LPBF-printed in pure Ar[64].(a) Room temperature uniaxial tensile curves; (b) current/potential curves tested in the 0.5 mol/L H2SO4 solution
Fig. 14. Influence of ball milling in Ar-air hybrid reactive atmosphere on the feedstock Ti powder and the corresponding bulk samples[23]. (a) Unmodified HDH Ti powder with no oxidized nanocrystalline shell and modified ball milling Ti powder with oxidized nanocrystalline shell; (b) microstructural comparison between LPBF-printed samples using two types of feedstock Ti powders
Fig. 15. Influence of dissolved oxygen on the deformation behaviors of pure Ti and TiZrHfNb high entropy alloy (OOC is acronym of ordered oxygen complex)[45,82]. (a) Compression curves of Ti single crystals with various O mass fraction and corresponding TEM images before and after compressing; (b) TEM image demonstrating dislocation pinning effect of OOCs in TiZrHfNb sample; (c) schematic of effects of OOCs on dislocation behavior in TiZrHfNb sample
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Dawei Wang, Yangping Dong, Yanhong Tian, Yunjie Bi, Ming Yan. Influencing Mechanisms of Reactive Atmospheres in Laser Additive Manufacturing of Metallic Materials[J]. Chinese Journal of Lasers, 2022, 49(14): 1402201
Category: Process Monitoring and Control
Received: Dec. 20, 2021
Accepted: Feb. 21, 2022
Published Online: Jul. 6, 2022
The Author Email: Yan Ming (yanm@sustech.edu.cn)