Chinese Journal of Lasers, Volume. 52, Issue 18, 1803008(2025)
Wafer Bonding of Wide Bandgap Silicon Carbide: a Review (Invited)
Fig. 2. Schematic diagrams of wafer bonding process[109]. (a) PAB; (b) room-temperature SAB
Fig. 4. Characterizations of SiC/Si bonding results and schematic diagrams of SAB bonding process. (a)(b) Optical images after annealing at 150 ℃ and 300 ℃, respectively[34]; (c)(d) TEM images of the interface after annealing at 150 ℃[34]; (e)(f) TEM images of the interface after annealing at 300 ℃[34]; (g) SAB process diagram[31]; (h)(i) HRSTEM and EDS results of the interface before and after annealing at 750 ℃[31]
Fig. 5. Schematic diagrams of Ga2O3/SiC bonding process and characterizations of bonding results. (a)(b) BF STEM images before and after annealing at 473 K[45]; (c)(d) HAADF STEM images before and after annealing at 473 K[45]; (e)(f)(g) differential SSTR process measurements: thermal conductivity of the 4H-SiC substrate, thermal conductivity of the Ga2O3 layer, and effective TBR at the Ga2O3/4H-SiC interface[138]; (h) schematic diagram of high temperature hydrophilic bonding of β-Ga2O3 and 4H-SiC wafers [59]
Fig. 6. Analysis of recrystallization at the bonding interface[44]. (a) HRTEM image of the interface of InP/SiO2 at room temperature; (b) FFT-DP analysis of amorphous SiO2; (c) HRTEM image of amorphous SiO2(inset: EDS image of the bonding interface); (d) HRTEM image of the 300 ℃ annealed interface; (e) FFT-DP of In2O3 with a zone axis of [011]; (f) crystal structure of In2O3; (g) 600 ℃ annealed interface; (h) FFT-DP of InPO4 with a zone axis of [110]; (i) crystal structure of InPO4
Fig. 7. Experimental process diagrams of 4H-SiC bonding by PAB method and characterizations of bonding results[38]. (a) 4H-SiC wafers etched by oxygen plasma and immersed in methanol solution; (b) pre-bonding of two SiC wafers; (c) strong bonding of pre-bonded samples under high temperature and high pressure; (d) TEM images of the cross section of the bonded sample; (e) EDX line scan image of bonding interface
Fig. 8. Characterizations of 4H-SiC bonding results by SAB method[53]. (a)(b) TEM images of standard SAB bonding interface before and after annealing; (c)(d) TEM images of the Si-containing ion beam modified SAB bonding interface before and after annealing; (e)(f) EDS line scan images of standard SAB bonding interface before and after annealing; (g)(h) EDS line scan images of Si-containing ion beam modified SAB bonding interface before and after annealing
Fig. 9. Sensor configuration, working principle and test results[144]. (a) Schematic diagram of the SiC fiber-optic pressure sensor; (b) F-P cavity interference in the sensor and the interference spectrum; (c) curves of the F-P cavity length response to external pressure during three loading pressure experiments; (d) sensor pressure response curves for loading and unloading pressure conditions over three cycles; (e) sensor pressure response curves at 23‒400 ℃ and under 0‒800 kPa; (f) F-P cavity length as a function of temperature under 0 kPa
Fig. 10. Setting and statistical study of Q factor in microresonators[148]. (a) Schematic diagram of measuring device used to characterize the nonlinear optical process in SiC microresonator (AFG: arbitrary function generator, CTL: continuous wave tunable laser, PC: polarization controller, EDFA: erbium-doped fiber amplifier, UV-VIS: ultraviolet-visible spectrometer, OSA: spectrometer, PD: photodetector); (b) TE mode resonances and their fitting (calculated intrinsic Q value is 7.1×106); (c) intrinsic Q-factor histograms of TE mode; (d) TM mode resonances and their fitting (calculated intrinsic Q value is 7×106); (e) intrinsic Q-factor histograms of TM mode. The insets in (c) and (e) show the electric field distribution in the numerical simulation of the basic TE and TM modes, and the arrow indicates the electric field vector
Fig. 11. Test results[39]. (a) TBR of SiC/SiC bonding interface and (b) SiC thermal conductivity of 1 μm 4H-SiC film at various temperatures from 300 K to 750 K; (c) benchmark of thermal properties reported for SiC heterogeneous integration with different materials based on wafer bonding or epitaxy (1 μm 4H-SiC/4H-SiC substrate is a baseline structure specifically for monitoring the material quality and for thermal characterizations)
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Shuang Niu, Xiufei Hu, Dongyue Wu, Yong Yang, Muqing Zhang, Xiufang Chen, Rongkun Wang, Xuejian Xie, Xiangang Xu. Wafer Bonding of Wide Bandgap Silicon Carbide: a Review (Invited)[J]. Chinese Journal of Lasers, 2025, 52(18): 1803008
Category: Materials
Received: Jun. 16, 2025
Accepted: Jul. 21, 2025
Published Online: Sep. 19, 2025
The Author Email: Muqing Zhang (shenlan.006@163.com), Xiufang Chen (cxf@sdu.edu.cn)
CSTR:32183.14.CJL250966