Chinese Journal of Lasers, Volume. 47, Issue 12, 1202005(2020)

Research Progress of Selective Laser Melting of Nitinol

Hu Zehua1, Song Changhui1、*, Liu Linqing1, Yang Yongqiang1, and Hu Ping2
Author Affiliations
  • 1School of Mechanical & Automotive Engineering, South China University of Technology, Guangzhou, Guangdong 510641, China
  • 2School of Power and Mechanical Engineering, Wuhan University, Wuhan, Hubei 430072, China
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    Figures & Tables(17)
    Schematic of selective laser melting[13]
    Problems in selective laser melting of nitinol
    Schematic of transformation temperatures[32]
    Transformation temperatures increase with the increase of energy density[14]. (a) Cooling process; (b) heating process
    Austenite transforms to martensite during annealing[17]
    Ti-rich impurities form during annealing[33]
    Influence of solution and aging on transformation temperatures[39]
    Stress-strain diagram of shape memory effect[14]
    Twinned martensitic structure formed in loading[32]
    Stress-strain diagram of superelasticity[14]
    Influence of fabricating direction on superelasticity[17]
    • Table 1. Particle size and composition of frequently used NiTi powder

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      Table 1. Particle size and composition of frequently used NiTi powder

      PowderParticle size /μmReference
      Ni49.7Ti50.325--75[14]
      Ni50.0Ti50.020--45[15]
      Ni50.1Ti49.925--75[16]
      Ni50.2Ti49.825--75,25--45[14],[17]
      Ni50.6Ti49.425--45[18]
      Ni50.7Ti49.325--75[14]
      Ni50.8Ti49.225--75[19-20]
      Ni50.9Ti49.135--180[21]
    • Table 2. Suitable process parameters of selective laser melting of nitinol

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      Table 2. Suitable process parameters of selective laser melting of nitinol

      MaterialApplicationP/Wv/ (mm·s-1)t/μmE/(J·mm-3)Reference
      Ni50.1Ti49.9Energy absorber and biomedical implants25012503055.6[16]
      Ni50.1Ti49.9Scaffolds2501100--126.0[29]
      Ni50.8Ti49.2Biomedical implants25012503083.3[20]
      Ni49.9Ti50.1Stressed skeleton50100----[30]
      Ni49.9Ti50.1Scaffolds50160----[30]
      Ni49.7Ti50.3Carrier material for humanmesenchymal stem cells100--75--[31]
    • Table 3. Transformation temperatures related to different process parameters

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      Table 3. Transformation temperatures related to different process parameters

      MaterialP/Wv/ (mm·s-1)t/μmE/(J·mm-3)Ms/KMf/KAs/KAf/KReference
      Ni50.1Ti49.925012503055.6331299332358[16]
      Ni50.2Ti49.8250110030126.3261--296--[17]
      Ni50.8Ti49.210012530222.2293--276--[19]
      10017530158.7280--260--
      10022530123.4277--252--
      1005003055.5275--251--
      2508753079.4315--287--
      25010003069.4310--282--
      25012503055.5308--280--
      Ni50.8Ti49.225012503083.3247--285--[20]
      25012503066.7243--279--
      25012503055.6242--277--
      25012503047.6241--276--
      25012503041.7239--274--
      25012503037.0237--269--
      25015003046.3300--275--
      MaterialP/Wv/ (mm·s-1)t/μmE/(J·mm-3)Ms/KMf/KAs/KAf/KReference
      Ni50.9Ti49.156133--70.0289220245311[21]
      68133--85.0283225262302
      80133--100.0291236267313
      92133--115.0286233267305
      100133--125.0286215253305
      80297--45.0273189236275
      80224--60.0270192239278
      80190--70.0274212257288
      80157--85.0282229262300
      80133--100.0289234263310
      80116--115.0296244280320
      80107--125.0294232274313
      Ni50.9Ti49.1508030595.2335320329361[27]
      508030173.6330271306355
    • Table 4. Influence factors on transformation temperatures of nitinol

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      Table 4. Influence factors on transformation temperatures of nitinol

      FactorInfluence
      Energy densityTransformation temperatures usually increase with the increase of energy densities within limits
      High or low laser power and scanning speed(with similar E)Transformation temperatures are usually lower in samples formed by high laser power and scanning speed
      AnnealingFor Ni-rich NiTi,transformation temperatures usually increase after proper annealing, but precipitation formed in annealing should also be considered
      SolutionFor Ni-rich NiTi,transformation temperatures decrease after solution
      AgingFor Ni-rich NiTi,transformation temperatures increase after aging
      Impurity elementsWhen combined with Ti,transformation temperatures decrease
    • Table 5. Influence factors on shape memory effect of nitinol

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      Table 5. Influence factors on shape memory effect of nitinol

      FactorInfluence
      Transformation temperaturesShape memory effect seems better when transformation temperatures are higher
      Porosity and crackShape memory effect will be severely weakened due to these defect
      AnnealingSome austenites will transform to martensites, which made the reversible phase change happen more easily,so shape memory effect will become better
      SolutionSome Ni-rich phases will dissolve into the matrix and make the part stronger, so the critical stress will increase and shape memory effect will become better
      AgingHigh density fine Ni4Ti3 will form and the strength of the part will increase, so the critical stress will increase and shape memory effect will become better
      Impurity elementsShape memory effect will be severely weakened due to these impurity elements
    • Table 6. Influence factors on superelasticity of nitinol

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      Table 6. Influence factors on superelasticity of nitinol

      FactorInfluence
      Transformation temperaturesSuperelasticity seems better when transformation temperatures are lower
      Porosity and crackSuperelasticity will be severely weakened due to these defects
      Strong textureSuperelasticity will be better when strong texture formed in certain direction
      Fabricating directionSuperelasticity is better when the NiTi part is fabricated perpendicular to the loading direction
      SolutionSome Ni-rich phases will dissolve and be reborn in the grain and the increase of Ni in matrix will make the part stronger, so the critical stress will increase and superelasticity will become better
      AgingHigh density fine Ni4Ti3 will form and the strength of the part will increase, so the critical stress will increase and superelasticity will become better
      Impurity elementsSuperelasticity will be severely weakened due to these impurity elements
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    Hu Zehua, Song Changhui, Liu Linqing, Yang Yongqiang, Hu Ping. Research Progress of Selective Laser Melting of Nitinol[J]. Chinese Journal of Lasers, 2020, 47(12): 1202005

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    Paper Information

    Category: laser manufacturing

    Received: Jun. 15, 2020

    Accepted: --

    Published Online: Nov. 26, 2020

    The Author Email: Changhui Song (chsong@scut.edu.cn)

    DOI:10.3788/CJL202047.1202005

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