Chinese Journal of Lasers, Volume. 51, Issue 12, 1202101(2024)

Effects of Beam Quality on Laser Welding Efficiency and Yield of Aluminum Alloy

Shuai Zhang1,2, Tongzheng Liu1, Zhihong Xu1, Xiaoguang Dai1, Zhaohui Zhu1, Ming Gao2、*, and Shaofeng Guo1
Author Affiliations
  • 1Hunan Dake Laser Company Limited, Xiangyin414615, Hunan , China
  • 2Wuhan National Laboratory for Optoelectronics (WNLO), Huazhong University of Science and Technology, Wuhan 430074, Hubei , China
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    Figures & Tables(9)
    Schematic of welding path formed by circular swing of beam
    Influence of welding speed and M2 on weld surface morphology and weld morphology. Surface morphology: (a) M2=1.18, v=228 mm/s; (c) M2=1.18, v=255 mm/s; (e) M2=1.25, v=228 mm/s; (g) M2=1.25, v=262 mm/s; (i) M2=2.39, v=175 mm/s; (k) M2=2.39, v=215 mm/s; (m) M2=6.6, v=77 mm/s; (o) M2=6.6, v=84 mm/s; (q) M2=6.74, v=60 mm/s; (s) M2=6.74, v=120 mm/s; (u) M2= 11.6, v=40 mm/s; (w) M2=11.6, v=67 mm/s. Melting depth and width: (b) M2=1.18, v=228 mm/s; (d) M2=1.18, v=255 mm/s; (f) M2=1.25, v=228 mm/s; (h) M2=1.25, v=262 mm/s; (j) M2=2.39, v=175 mm/s; (l) M2=2.39, v=215 mm/s; (n) M2=6.6, v=77 mm/s; (p) M2=6.6, v=84 mm/s; (r) M2=6.74, v=60 mm/s; (t) M2=6.74, v=120 mm/s; (v) M2=11.6, v=40 mm/s; (x) M2=11.6, v=67 mm/s
    Influence of M2 on weld penetration and weld width
    Influence of M2 on laser welding efficiency and CPK value. (a) Welding speed; (b) CPK value
    Influence of M2 on energy distribution characteristic in laser welding of aluminum. XOY plane: (a) M2=1.18; (d) M2=1.25; (g) M2=2.39; (j) M2=6.60; (m) M2=6.74; (p) M2=11.6. XOZ plane: (b) M2=1.18; (e) M2=1.25; (h) M2=2.39; (k) M2=6.60; (n) M2=6.74; (q) M2=11.6. YOZ plane: (c) M2=1.18; (f) M2=1.25; (i) M2=2.39; (l) M2=6.60; (o) M2=6.74; (r) M2=11.6
    Influence of M2 on extreme difference in energy density and occupied space line density. (a) Extreme difference;(b) occupied space line density
    • Table 1. Laser parameters

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      Table 1. Laser parameters

      No.Core diameter of fiber /μmWelding power /kWBeam quality factor M2Output modeBeam spot size /mm
      11002.811.60Multimode0.364
      21002.86.76Multimode0.215
      3502.86.60Multimode0.109
      4502.82.45Multimode0.092
      5202.81.25Single mode0.046
      6202.81.18Single mode0.044
    • Table 2. Main chemical compositions of 3003 aluminum alloy

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      Table 2. Main chemical compositions of 3003 aluminum alloy

      Chemical compositionMnSiFeCuZnAl
      Mass fraction /%1.00-1.500.600.700.05-0.200.10Bal.
    • Table 3. Parameters for testing CPK in laser welding of aluminum alloy

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      Table 3. Parameters for testing CPK in laser welding of aluminum alloy

      No.Beam quality fator M2Sample numberUpper limit /mmLower limit /mmSubgroup sizeWelding speed /(mm/s)
      111.603232.5540
      26.763232.5560
      36.603232.5584
      42.453232.55175
      51.253232.55262
      61.183232.55228
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    Shuai Zhang, Tongzheng Liu, Zhihong Xu, Xiaoguang Dai, Zhaohui Zhu, Ming Gao, Shaofeng Guo. Effects of Beam Quality on Laser Welding Efficiency and Yield of Aluminum Alloy[J]. Chinese Journal of Lasers, 2024, 51(12): 1202101

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    Paper Information

    Category: Laser Forming Manufacturing

    Received: Jun. 12, 2023

    Accepted: Sep. 5, 2023

    Published Online: Jan. 26, 2024

    The Author Email: Gao Ming (mgao@mail.hust.edu.cn)

    DOI:10.3788/CJL230909

    CSTR:32183.14.CJL230909

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