NUCLEAR TECHNIQUES, Volume. 47, Issue 12, 120301(2024)

The evaluation of equipment remote operation and pyroprocessing verification in hot cell

Yongsheng NIU1,2, Lixin SUN1,2、*, Baozhu WANG1,2, Han ZHANG1,2, Haiying FU1,2, Qiang DOU1,2, Wei ZHOU1,2, Yuan QIAN1,2, and Qingnuan LI1,2
Author Affiliations
  • 1Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800, China
  • 2CAS Center for Excellence on TMSR Energy System, Chinese Academy of Sciences, Shanghai 201800, China
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    Figures & Tables(13)
    Schematic diagram of hot cell shielding wall and manipulator structure
    Schematic diagram of remote operation of manipulator by multi view (a) Global view, (b) Manipulator view, (c) Window view
    Schematic diagram of operating range of hot cell manipulator
    Actual equipment layout (a) and plane layout (b) of reprocessing devices in hot cell
    Fluorination volatility process flow chart in hot cell
    Distillation components suitable for hot cell operations
    Workload of manipulator remote operation of fluoride volatility and vacuum distillation process
    Illustration of different process operation time consumption
    Appearance photos of molten salt after fluorination (a) and NaF adsorbed uranium products (b)
    • Table 1. Six basic operation actions of manipulator

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      Table 1. Six basic operation actions of manipulator

      序号

      Number

      操作动作

      Operation action

      动作描述

      Action description

      耗时

      Time-consuming / s

      操作实例

      Operation example

      1螺栓旋紧/旋松BT, Bolttighten / loosen使用电动扳手将设备上的螺栓固定(或松开)Use an electric wrench to fix the bolts onthe equipment (or loosen)90
      2挂钩/摘钩HK,Hook /unhook通过机械手将钩子挂到(或摘离)目标设备的吊环Hang (or remove) the hook to the lifting ring ofthe target equipment through the manipulator30
      3配件移动FM,Fittings move将目标物体从原始位置移动至其他位置Move the target object from its original positionto another position15
      4机械手 旋转MR,Manipulator rotate通过机械手手腕的旋转,使阀门打开(或关闭)To open or close a valve by means of a rotatinghand of manipulator20
      5插入/拔出IS/DI,Insert/disengage在公差范围内将连接件的两端插入(或反向拔出)Insert (or disengage) both ends of the connectorwithin the tolerance40
      6开/关OP/CO,Open/close通过机械手前端点按,打开(或关闭)电源开关Press the front end of the manipulator toopen(or close) the power switch10
    • Table 2. Typical load scores of remote operation actions

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      Table 2. Typical load scores of remote operation actions

      操作动作

      Operation action

      负荷因素Workload factors

      负荷分数

      Workload

      scores

      归一化负荷系数*

      Normalized workload ratio*

      物理负荷Physical load精神负荷Mental load

      自由度

      DOF motion

      强度

      Strength

      集中度

      Concentration

      BT33390.31
      HK21360.21
      FM31150.17
      MR10130.10
      IS/DI11240.15
      OP/CO11020.07
    • Table 3. Operation frequency of manipulator in different process units

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      Table 3. Operation frequency of manipulator in different process units

      工艺单元

      Process unit

      操作动作 Operation action
      BTHKFMMRIS/DIOP/CO

      氟化挥发

      Fluoride volatility

      Process,

      FVP

      装料Feed, FD681444
      气体置换Gas replacement, GR122
      氟化反应Fluorination reaction, FR6
      气体吹扫Gas purge, GP152
      出料Discharge, DC681024

      减压蒸馏

      Vacuum distillation

      process, VDP

      装料Feed, FD6816421
      抽真空Vacuum, VC22
      出料Discharge, DC681242
    • Table 4. Distillation experiments of LiCl-KCl and FLiNaK molten salt

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      Table 4. Distillation experiments of LiCl-KCl and FLiNaK molten salt

      熔盐

      Molten salt

      蒸发量(蒸发比例)

      Evaporation mass (evaporation ratio)

      冷凝物分布

      Distribution of condensate

      熔盐回收率

      Recovery ratio / %

      LiCl-KCl, 700 ℃11 g (22%)

      组件外盐 2 g(炉膛,炉盖)

      Outside the component-2 g (burner and cover)

      冷凝罩收集盐9 g

      Condensing cover collect salt-9 g

      82
      LiCl-KCl, 770 ℃50 g (100%)

      冷凝罩收集盐约50 g

      Condensing cover collect salt-50 g

      100
      FLiNaK, 800 ℃54 g (84%)

      冷凝罩收集盐约54 g

      Condensing cover collect salt-54 g

      100
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    Yongsheng NIU, Lixin SUN, Baozhu WANG, Han ZHANG, Haiying FU, Qiang DOU, Wei ZHOU, Yuan QIAN, Qingnuan LI. The evaluation of equipment remote operation and pyroprocessing verification in hot cell[J]. NUCLEAR TECHNIQUES, 2024, 47(12): 120301

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    Paper Information

    Category: NUCLEAR CHEMISTRY, RADIOCHEMISTRY, RADIOPHARMACEUTICALS AND NUCLEAR MEDICINE

    Received: Jan. 23, 2024

    Accepted: --

    Published Online: Jan. 15, 2025

    The Author Email: SUN Lixin (SUNLixin)

    DOI:10.11889/j.0253-3219.2024.hjs.47.120301

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