Optics and Precision Engineering, Volume. 31, Issue 15, 2236(2023)

Trajectory tracking control for tri-axial fast tool servo using hybrid electromagnetic-piezoelectric actuation

Zhiyuan ZHU1, Zihui ZHU1, Xiaoqin ZHOU2, Limin ZHU3, and Zhiwei ZHU1、*
Author Affiliations
  • 1School of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing20094, China
  • 2School of Mechanical and Aerospace Engineering, Jilin University, Changchun13005, China
  • 3School of Mechanical and Power Engineering, Shanghai Jiao Tong University, Shanghai200240, China
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    Figures & Tables(17)
    Schematic and principle of tri-axial FTS
    Photograph of experiment setup for FTS dynamic testing
    Open-loop frequency response functions of tri-axial FTS
    Block diagram of trajectory tracking control system for triaxial FTS
    Open-loop frequency response function of triaxial FTS after notch filtering
    Principle for in-plane feed-forward decoupling
    Frequency response functions of in-plane couplings after notch filtering
    Identification results of dynamic hysteresis model
    Verification results of dynamic hysteresis model
    Equivalent inversion-based hysteresis compensation
    Complex trajectory tracking results
    Spatial trajectory tracking
    • Table 1. Instrumentations and their performance for dynamics testing of FTS

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      Table 1. Instrumentations and their performance for dynamics testing of FTS

      名 称型 号主要技术指标
      电容位移传感器5503探头、5810电荷放大器量程500 µm,带宽20 kHz
      电磁功率放大器SMA5005-1增益0.8 A/V
      压电功率放大器E-617.001增益10,带宽2 kHz
      数据采集卡PCIe-636316 bit AD\\DA
    • Table 2. Parameters of notch filters

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      Table 2. Parameters of notch filters

      参数数值/(rad·s-1参数数值参数数值
      ωx,n,12π×681ξx,n,10.035 00gx0.760 81
      ωx,d,12π×594ξx,d,10.137 00
      ωz,n,12π×1 331ξz,n,10.018 70gz0.834 96
      ωz,n,22π×1 501ξz,n,20.006 90
      ωz,n,32π×2 871ξz,n,30.023 40
      ωz,d,12π×1 299ξz,d,10.016 70
      ωz,d,22π×1 485ξz,d,20.006 88
      ωz,d,32π×2 717ξz,d,30.001 96
    • Table 3. Parameters of hysteresis models for XYZ axes

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      Table 3. Parameters of hysteresis models for XYZ axes

      XYZ
      μ1,x= 0.890μ1,y= 0.854μ1,z= 1.054
      μ2,x= 0.228μ2,y= 0.271μ2,z= 0.387
      μ3,x= 0.100μ3,y= 0.010μ3,z= 0.138
      μ4,x= -0.041μ4,y= 0.021μ4,z= 0.224
      μ5,x= 0.170μ5,y= 0.085μ5,z= -0.326
      μ6,x= 1.648μ6,y= 0.782μ6,z= 0.341
      μ7,x= 0.094μ7,y= 1.961μ7,z= 0.189
      μ8,x= 0.213μ8,y= -0.390μ8,z= 0.012
      cm,x= -0.021cm,y= 0.005cm,z= 0.142
    • Table 4. PID parameters for XYZ axes

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      Table 4. PID parameters for XYZ axes

      方向KpKiKd相位裕度/(°)幅值裕度/dB
      X040.887076.16.08
      Y070.851042.012.2
      Z06 687.581046.39.5
    • Table 5. Tracking errors of different control systems

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      Table 5. Tracking errors of different control systems

      控制系统em/%erms/%
      XYZXYZ
      PID+FF16.9010.253.246.493.271.18
      PID+Hi-110.106.001.723.012.430.50
      PID+Hi-1+FD4.563.191.691.061.060.49
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    Zhiyuan ZHU, Zihui ZHU, Xiaoqin ZHOU, Limin ZHU, Zhiwei ZHU. Trajectory tracking control for tri-axial fast tool servo using hybrid electromagnetic-piezoelectric actuation[J]. Optics and Precision Engineering, 2023, 31(15): 2236

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    Paper Information

    Category: Micro/Nano Technology and Fine Mechanics

    Received: Mar. 27, 2023

    Accepted: --

    Published Online: Sep. 5, 2023

    The Author Email: Zhiwei ZHU (zw.zhu@njust.edu.cn)

    DOI:10.37188/OPE.20233115.2236

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