Chinese Optics, Volume. 15, Issue 5, 1066(2022)

Integrated optimization design of mirror semi-active support system based on Warping Harness

Ben-lei ZHANG1,2, Fei YANG1、*, Fu-guo WANG1, and Bao-wei LU1,2
Author Affiliations
  • 1Changchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033, China
  • 2University of Chinese Academy of Sciences, Beijing 100049, China
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    Figures & Tables(25)
    Whiffletree support structure of the mirror with 9 support points
    Lateral positioning scheme of the primary mirror
    Diagram structure of the flexible parts of the support system
    Triangle plate structure design
    Mirror chamber structure design
    Structure design of WH spring blade
    Linear analysis of the displacement of the WH spring blade
    Stress analysis of the WH spring blade
    Comparison of mirror deformation before and after optimization of the support point position
    Specular deformation diagrams before (top) and after (bottom) optimization under three working conditions
    3D view of the mirror support system
    Finite element model of the mirror system
    Correction force and mirror aberration impact analysis platform
    Pareto diagrams of the 4th to 11th order Zernike aberrations for each correction force
    Comparison before and after correction and their correction rate of each aberration of the mirror surface during the pitching process of the semi-active support system
    The relationship between mirror surface shape and pitch angle
    Cloud maps before (top) and after (bottom) mirror correction during pitching
    Deformation cloud diagrams of the mirror’s surface shapes before (left) and after (right) correction under a 10°C temperature rise
    • Table 1. Primary mirror parameters

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      Table 1. Primary mirror parameters

      参数指标
      口径d/mm 500.00
      焦距f/mm 6000.00
      密度(g/cm-3) 2.53
      弹性模量GPa91.00
      泊松比0.24
      热膨胀系数(10−6/K) 0.05
    • Table 2. Calculation results of the cross-sectional area of each flexible part

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      Table 2. Calculation results of the cross-sectional area of each flexible part

      类别F/N L/mm Amin/mm2
      轴向柔性杆12480.0014
      三角板柔节50280.0011
      侧向柔性杆58420.0020
    • Table 3. Optimization results of the support point position

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      Table 3. Optimization results of the support point position

      项目参数
      R1/mm 68.3
      R0/mm 206.5
      PV/nm 52.7
      RMS/nm 12.0
    • Table 4. The optimal solution for the structural size of the supporting flexible parts

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      Table 4. The optimal solution for the structural size of the supporting flexible parts

      项目参数
      H/mm 2.9
      Rz/mm 1.4
      Rc/mm 0.5
      RMSx/nm 4.8
      RMSz/nm 13.3
      RMSt/nm 1.9
    • Table 5. Flexible rod axis and lateral decoupling results

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      Table 5. Flexible rod axis and lateral decoupling results

      项目参数
      R/mm 1.4
      R/mm 0.50
      S轴轴/mm 0.00030
      S轴侧/mm 0.067
      S/mm 0.014
      满足耦合满足
    • Table 6. Comparison of mirror surface shapes before and after correction at 30°C

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      Table 6. Comparison of mirror surface shapes before and after correction at 30°C

      Temp_30°CBefore/nmAfter/nmcorrect
      RMS19.213.231.28%
      Power−13.8−0.38297.23%
      Astig0°−0.588−0.078386.68%
      Astig90°0.09980.068031.86%
      Coma0°−0.0211−0.0268−27.01%
      Coma90°−0.00346−0.0466−1246.82%
      Primary spherical−2.43−0.98159.63%
      Trefoil0°−12.8−12.43.13%
      Trefoil90°−1.43−3.45−141.26%
    • Table 7. The first four-order resonance frequencies of the mirror chamber assembly

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      Table 7. The first four-order resonance frequencies of the mirror chamber assembly

      阶数1234
      频率/Hz130.5132.7199.7203.3
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    Ben-lei ZHANG, Fei YANG, Fu-guo WANG, Bao-wei LU. Integrated optimization design of mirror semi-active support system based on Warping Harness[J]. Chinese Optics, 2022, 15(5): 1066

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    Paper Information

    Category: Original Article

    Received: Jun. 11, 2022

    Accepted: --

    Published Online: Sep. 29, 2022

    The Author Email:

    DOI:10.37188/CO.2022-0121

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