Chinese Journal of Lasers, Volume. 47, Issue 11, 1102004(2020)

Effect of Energy Ratio Coefficient on Pore During Aluminum Alloy Laser-MIG Hybrid Welding

Liu Ting, Zhao Yanqiu, Zhou Xudong, Wang Leilei, and Zhan Xiaohong*
Author Affiliations
  • College of Material Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing, Jiangsu 211106, China
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    Figures & Tables(10)
    Experimental setup for laser-MIG hybrid welding. (a) KR60HA robot; (b) TruDisk-12003 disk laser; (c) TPS 5000 Fronius welding machine
    Schematic of 6061 aluminum alloy laser-MIG hybrid welding. (a) Schematic of three-dimensional welding; (b) longitudinal section in the welding process
    Weld formation and cross-section of weld at different energy ratio coefficients. (a)(b)(c) Weld forming; (d)(e)(f) cross-section of weld
    Weld width and penetration of weld in different locations. (a) Weld width; (b) weld penetration
    Pore distribution in interior and cross-section of weld. (a)(b)(c) Interior; (d)(e)(f) cross-section
    Pore distribution in different energy ratio coefficients. (a) Maximum and mean diameters of pores; (b) porosity
    Cross-section images of weld and morphology of pores in different areas of weld cross-section. (a)(b)(c) Macro appearance of weld cross-section;(d)(e)(f) morphology of pores in the upper of weld cross-section; (g)(h)(i) morphology of pores in the transition region of weld cross-section; (j)(k)(l) morphology of pores in the bottom of weld cross-section
    Average pore diameter of different regions of cross-section
    • Table 1. Chemical composition of 6061 aluminum alloy and ER4047 welding wire

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      Table 1. Chemical composition of 6061 aluminum alloy and ER4047 welding wire

      MaterialMass fraction /%
      SiFeCuMnMgZnTiCrAl
      60610.560.700.300.890.930.250.150.04Bal.
      ER4047120.80.030.150.10.2--Bal.
    • Table 2. Process parameters of laser-MIG hybrid welding

      View table

      Table 2. Process parameters of laser-MIG hybrid welding

      CaseLaserpower /kWWelding speed /(m·min-1)Arc current /AArc voltage /VDefocusingamount /mmFilling speed /(m·min-1)
      14.51.29012.605.3
      241.29012.605.3
      341.210012.905.7
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    Liu Ting, Zhao Yanqiu, Zhou Xudong, Wang Leilei, Zhan Xiaohong. Effect of Energy Ratio Coefficient on Pore During Aluminum Alloy Laser-MIG Hybrid Welding[J]. Chinese Journal of Lasers, 2020, 47(11): 1102004

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    Paper Information

    Category: laser manufacturing

    Received: May. 27, 2020

    Accepted: --

    Published Online: Nov. 2, 2020

    The Author Email: Xiaohong Zhan (zhanxiaohong@126.com)

    DOI:10.3788/CJL202047.1102004

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