Laser & Optoelectronics Progress, Volume. 57, Issue 19, 191204(2020)

HSI Model-Based Three-Dimensional Rapid Measurement Method for Aero-Engine Blades

Long Ma1、*, Ruijie Qian1, Yuzhe Liu1, Hongyue Xu2, Xin Pei1, and Fengming Sun1
Author Affiliations
  • 1Sino-European Institute of Aviation Engineering, Civil Aviation University of China, Tianjin 300300, China
  • 2SHINING 3D Technology Co., Ltd., Hangzhou, Zhejiang 311258, China
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    Figures & Tables(20)
    HSI color model. (a) Double cone model; (b) hue distribution
    RGB plane with I=0.5
    Measurement hardware system
    Comparison of projected images before and after color correction. (a) Before color correction; (b) after color correction
    Hue correction contrast. (a) Hue and ideal hue after correction; (b) error distribution of hue after correction
    System structure diagram
    Calibration of measurement system. (a) Calibration method of mapping relationship between h and ΔH; (b) height error
    Repeated measurement results of standard gauge block grinding surface. (a) Height contour; (b) measurement error
    Corresponding color of hue values in range of 0°-360°
    Process of calculating hue components of color projection pattern. (a) Grayscale transformation relationship corresponding to 0°-360°; (b) color projection pattern; (c) normalized conversion to hue gamut; (d) hue distribution at mark line
    Schematic of wrapped hue and color bar coding cut line
    Dividing process of fringe boundary on discontinuous surface. (a) Wrapped hue; (b) color bar coding; (c) fringe boundary division; (d) boundary division section line
    Hue unwrapping results. (a) Three-dimensional result; (b) section of hue unwrapped at marking line
    Measurement results of aero-engine compressor blades. (a) Captured image of blade; (b) color pattern; (c) wrapped hue value; (d) color bar code; (e) three-dimensional shape of compressor blade
    Error distribution of proposed method
    Compressor blade profile parameters
    • Table 1. Composition of color stripe coding

      View table

      Table 1. Composition of color stripe coding

      Code123456
      ColorRedYellowGreenCyan-blueBlueMagenta
      Three-channel grayscale value(1,0,0)(1,1,0)(0,1,0)(0,1,1)(0,0,1)(1,0,1)
    • Table 2. Comparison of time used for different algorithms to calculate hue

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      Table 2. Comparison of time used for different algorithms to calculate hue

      ParameterFormulamethodLUT-basedhue solution
      Time-consuming /s3.16150.0817
    • Table 3. Comparison of efficiency of wrapped phase/hue acquisition methods

      View table

      Table 3. Comparison of efficiency of wrapped phase/hue acquisition methods

      MethodNumber ofprojected imagesCalculationtime /s
      Four-step phaseshifting method40.0198
      FTP10.1027
      Color three-stepphase shifting method10.0259
      Proposed method10.0159
    • Table 4. Comparison of efficiency of phase/hue unwrapping methods

      View table

      Table 4. Comparison of efficiency of phase/hue unwrapping methods

      MethodNumber ofprojected imagesCalculationtime /s
      Gray code60.0073
      Proposed method10.0146
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    Long Ma, Ruijie Qian, Yuzhe Liu, Hongyue Xu, Xin Pei, Fengming Sun. HSI Model-Based Three-Dimensional Rapid Measurement Method for Aero-Engine Blades[J]. Laser & Optoelectronics Progress, 2020, 57(19): 191204

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    Paper Information

    Category: Instrumentation, Measurement and Metrology

    Received: Jan. 16, 2020

    Accepted: Feb. 24, 2020

    Published Online: Sep. 27, 2020

    The Author Email: Long Ma (longma@cauc.edu.cn)

    DOI:10.3788/LOP57.191204

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