Laser & Optoelectronics Progress, Volume. 59, Issue 11, 1122002(2022)

Large Depth-to-Diameter Ratio and Inverted Cone Micro-Hole Machining System with Controllable Trajectory and Its Application

Shan Wang1,2, Wei Zhao1, Hualong Zhao1、*, Feng Zhou3, Guoqiang Liu4, and Xiaojun Yang4、**
Author Affiliations
  • 1State Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, Shaanxi , China
  • 2University of Chinese Academy of Sciences, Beijing 100049, China
  • 3FAW Wuxi Fuel Injection Equipment Research Institute, Wuxi 214063, Jiangsu , China
  • 4Xi’an Micromach Technology Co., Ltd., Xi’an 710119, Shaanxi , China
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    Figures & Tables(12)
    Optical path diagram of high speed trajectory controlled beam scanning processing
    Schematic diagram of combined angle of deflection wedge. (a) Relative deflection angle is 0°; (b) relative deflection angle is 180°; (c) relative deflection angle is 360°
    Schematic diagram of offset of parallel plate group. (a) Minimum offset state; (b) maximum offset state
    Schematic diagram of different hole types processed by femtosecond laser. (a) Cylindrical hole; (b) positive taper hole; (c) inverted taper hole
    Schematic diagram of cylindrical hole deep hole processing
    Nozzle hole processing effect. (a) Profile of nozzle; (b) enlarged view of nozzle outlet; (c) enlarged view of nozzle inlet
    Micro-hole with a diameter of 25 μm. (a) Front of micro-hole; (b) back of micro-hole
    Taper hole processing effect. (a) Front side of the -5° inverted taper hole; (b) reverse side of the -5° inverted taper hole; (c) front side of the +5° positive taper hole; (d) reverse side of the +5° positive taper hole
    Sectional view of inverted taper hole with a taper of -5°
    Sectional view of micro-hole with aspect ratio of 20∶1
    • Table 1. Maximum machining diameter of common optical wedge

      View table

      Table 1. Maximum machining diameter of common optical wedge

      Wedge angle /(°f=60 mmf=80 mmf=100 mmf=150 mm
      Maximum machining diameter Φ /mm
      0.10.0960.1280.1600.240
      0.20.1920.2560.3200.480
      0.30.2880.3840.4800.720
      0.50.4800.6400.8001.200
      0.70.6710.9001.1201.680
    • Table 2. Nozzle diameter data of experimental sample

      View table

      Table 2. Nozzle diameter data of experimental sample

      Hole No.In diameter /μmOut diameter /μmK factor
      11822112.9
      21822112.9
      31822123.0
      41822123.0
      51812113.0
      61822123.0
      71812103.0
      81822102.8
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    Shan Wang, Wei Zhao, Hualong Zhao, Feng Zhou, Guoqiang Liu, Xiaojun Yang. Large Depth-to-Diameter Ratio and Inverted Cone Micro-Hole Machining System with Controllable Trajectory and Its Application[J]. Laser & Optoelectronics Progress, 2022, 59(11): 1122002

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    Paper Information

    Category: Optical Design and Fabrication

    Received: Jun. 24, 2021

    Accepted: Jul. 14, 2021

    Published Online: Jun. 9, 2022

    The Author Email: Hualong Zhao (zhaohualong@opt.ac.cn), Xiaojun Yang (yxj@opt.ac.cn)

    DOI:10.3788/LOP202259.1122002

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