Acta Optica Sinica, Volume. 44, Issue 4, 0412001(2024)

Multi-Point Precision Virtual-Real Registration Method for Aircraft Piping and Cable Assembly

Changzhi Cheng1, Haihua Cui1、*, Yongqiang Liu1, Jiarui Wang1, Yuanqi Luo2, Mingyuan Li2, and Pengcheng Li1
Author Affiliations
  • 1College of Mechanical & Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, Jiangsu, China
  • 2AVIC Xi'an Aircraft Industry Group Company Ltd., Xi'an 710089, Shaanxi, China
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    Figures & Tables(26)
    Architecture of multi-point virtual-real registration technology system
    Structure of QR code target probe
    Typical characteristics of hydraulic pipeline assembly scenarios for Su-57 aircraft
    Different types of probe and a probe calibration base. (a) Universal needle probe; (b) through-hole probe; (c) chamfered probe; (d) probe calibration base
    Probe calibration principle. (a) Probe calibration principle for needle probe; (b) probe calibration principle for chamfered probe
    Schematic of QR code pose calculation
    Coordinate system transformation relations in the space of virtual-real mappings
    Flowchart for multi-point based virtual to real registration
    Probe calibration experiment
    Image captured by the camera
    HoloLens2-based single-point repeatability experiments
    An image seen in HoloLens2
    Setting up virtual test points
    Selecting real test points
    Registration points set in unity
    Real points selection and effectiveness of virtual-real registration
    Spatial distribution of virtual and real test points
    Virtual-real registration errors corresponding to different number of registration points
    RMSE corresponding to different number of registration points
    Schematic of coverage rate of the distribution of registration points
    Virtual-real registration errors corresponding to different coverage rates
    RMSE corresponding to different coverage rates
    • Table 1. Target probe calibration data for needle probes

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      Table 1. Target probe calibration data for needle probes

      Serial numberx /mmy /mmz /mm
      144.438208.647-8.385
      244.886210.309-8.355
      346.096209.885-7.638
      445.210209.903-7.617
      545.380209.874-7.030
      645.244209.491-7.878
      744.438209.048-9.276
      846.311209.019-7.267
      944.945209.807-7.520
      1045.193208.760-7.902
      Average value45.214209.474-7.887
      Standard deviation0.6140.5680.649
    • Table 2. Target probe calibration data for other probes

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      Table 2. Target probe calibration data for other probes

      Probe typex¯ /mmy¯ /mmz¯ /mmsx /mmsy /mmsz /mm
      Through-hole44.438208.647-8.3850.3560.6730.492
      Chamfer46.096209.885-7.6380.8110.9360.929
    • Table 3. Single point repeatability experiment data of target probe

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      Table 3. Single point repeatability experiment data of target probe

      Serial numberx /mmy /mmz /mm
      Standard deviation1.7830.8171.548
      1-32.1244726.150474.6423
      2-31.1201-725.541474.0104
      4-33.6461-726.053474.5787
      5-32.1339-726.920475.9925
      6-30.4558-724.253478.0665
      7-35.4618-726.092475.9372
      9-33.2491-725.900477.5845
      10-31.6545-725.449472.8879
    • Table 4. Virtual-real registration errors corresponding to six registration points

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      Table 4. Virtual-real registration errors corresponding to six registration points

      Test pointMean error /mm
      Average value2.892
      12.412
      22.893
      35.363
      46.551
      51.774
      63.539
      71.721
      82.732
      92.379
      101.865
      111.646
      121.573
      133.016
      143.021
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    Changzhi Cheng, Haihua Cui, Yongqiang Liu, Jiarui Wang, Yuanqi Luo, Mingyuan Li, Pengcheng Li. Multi-Point Precision Virtual-Real Registration Method for Aircraft Piping and Cable Assembly[J]. Acta Optica Sinica, 2024, 44(4): 0412001

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    Paper Information

    Category: Instrumentation, Measurement and Metrology

    Received: Sep. 14, 2023

    Accepted: Nov. 30, 2023

    Published Online: Mar. 4, 2024

    The Author Email: Cui Haihua (cuihh@nuaa.edu.cn)

    DOI:10.3788/AOS231549

    CSTR:32393.14.AOS231549

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