Chinese Journal of Lasers, Volume. 48, Issue 14, 1402017(2021)

Study on Morphology Characteristics of Femtosecond Laser-Ablated Face Gear Materials

Jiajian Lin1, Rui Ming1、*, Xuekun Li1, Mingtao Lai1, Yulong Ma2, and Xingzu Ming1,2、**
Author Affiliations
  • 1School of Mechanical Engineering, Hunan University of Technology, Zhuzhou, Hunan 412007, China
  • 2School of Mechanical Engineering, Hubei University of Arts and Science, Xiangyang, Hubei 441053, China
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    Figures & Tables(17)
    Schematic diagram of femtosecond laser processing system
    Schematic diagram of femtosecond laser ablation experiment. (a) Single pulse ablation; (b) multipulse ablation
    Physical image of a digital 3D video microscope
    Energy density distribution of the Gaussian beams
    Fitting curve of D2 and ln P
    Fitting curve of hmax and ln P
    Effect of defocusing amount on micro-hole processing. (a) Positive defocus; (b) no defocus; (c) negative defocus
    Schematic diagram of the defocus variation
    Profile and energy distribution of ablation pits. (a) P=1 W; (b) P=3.2 W
    Fitting curve of D and N
    Residual form of melt in ablation pits. (a) Remain in the pit bottom; (b) remain in the pit wall
    Morphology of residual melt in ablation pits. (a) Single pulse ablation pits; (b) multipulse ablation pits
    Morphologies of ablation pits under different laser powers. (a) 1 W; (b) 1.7 W; (c) 2 W; (d) 2.7 W; (e) 3.2 W
    Effect of N and P on the ablation pit depth hmax
    • Table 1. Parameters of the face gear material 18Cr2Ni4WA

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      Table 1. Parameters of the face gear material 18Cr2Ni4WA

      RockwellhardnessSurface roughnessRa /μmDensityρ /(g·cm-3)Boiling pointTv /KMelting pointTm /KMaterial absorptivity β1
      56--630.2607.91313417240.20
    • Table 2. Motion parameters of the experimental platform

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      Table 2. Motion parameters of the experimental platform

      NameParameterTechnical index
      XY moving axesrange of motion /(mm×mm)400×250
      maximum speed /(mm·s-1)250
      repeat precision /μm±1.5
      positioning precision /μm±3.0
      resolving power /μm0.1
      3D galvanometer systemsweep range /(mm×mm)67×67
      focus range of W-axis /mm±13.5
      scanning speed /(mm·s-1)≤5000
      jump speed /(mm·s-1)≤10000
      repeat positioning accuracy /μrad2
      Z moving axisrange of motionr /mm200
      maximum speed /(mm·s-1)20
      resolving power /μm1
      AB rotation axesrotation range /(°)360
      positioning precision /arcsec±10
      resolving power /arcsec±3
    • Table 3. Experimental parameters of the femtosecond laser ablation of 18Cr2Ni4WA

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      Table 3. Experimental parameters of the femtosecond laser ablation of 18Cr2Ni4WA

      Wavelengthλ /nmFrequencyfn /kHzPulse widthτ /fsSpot diameterω0 /μmPowerP /WNumber of pulsesN /pulses
      1030100、200828201--3.21--6000
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    Jiajian Lin, Rui Ming, Xuekun Li, Mingtao Lai, Yulong Ma, Xingzu Ming. Study on Morphology Characteristics of Femtosecond Laser-Ablated Face Gear Materials[J]. Chinese Journal of Lasers, 2021, 48(14): 1402017

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    Paper Information

    Category: laser manufacturing

    Received: Jan. 22, 2021

    Accepted: Feb. 25, 2021

    Published Online: Jul. 5, 2021

    The Author Email: Rui Ming (674610740@qq.com), Xingzu Ming (mxz9036@126.com)

    DOI:10.3788/CJL202148.1402017

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