Chinese Journal of Lasers, Volume. 48, Issue 2, 0202003(2021)

Spatially-Shaped Femtosecond Laser Manufacturing of Microgrooves in Metals

Misheng Liang, Xin Li*, Mengmeng Wang, Yongjiu Yuan, Xiaozhe Chen, Chenyang Xu, and Pei Zuo
Author Affiliations
  • Laser Micro/Nano Fabrication Laboratory, School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, China
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    Figures & Tables(11)
    Optical path device diagram of femtosecond laser spatial-shaping based on SLM
    Simulation diagram of rectangular flat-top beam and grayscale image. (a) Simulation diagram of a rectangular spot; (b) grayscale image obtained by an iterative algorithm
    Characterization of light spot and pulse dot after shaping. (a) Light spot distribution of rectangular flat-top light measured by a beam quality profiler; (b) morphological image of surface with 20 pulses flat-top light ablation; (c) morphological image of surface with 100 pulses flat-top light ablation; (d) morphological image of surface with 500 pulses flat-top light ablation
    Comparison of microgroove array processed by Gaussian beam and flat-top beam. (a) SEM image of microgroove array fabricated by Gaussian beam; (b) SEM image of microgroove array fabricated by flat-top beam; (c) cross-sectional profile of a single microgroove (100 scanning times) fabricated by Gaussian beam; (d) cross-sectional profile of a single microgroove (100 scanning times) fabricated by flat-top beam; (e) relationship between the depth and the slope of the microgroove arrays
    Comparison of microgrooves fabricated by flat-top beam at different scanning speeds
    Variation of depth and slope of microgrooves under different pulse energies. (a) Depth of microgrooves changed with scanning times; (b) slope of microgrooves changed with microgroove depth and scanning times
    Microgroove arrays with variable width processed by spatially shaped beam. (a) Surface morphology of the microgroove array; (b) cross-sectional profile of microgroove array
    Topographies of microgrooves with width of 10μm and 20μm
    Topography of microgroove with width of 150μm. (a) SEM image; (b) three-dimensional white light interference image; (c) cross-sectional profile view
    Distribution and intensity changes of elements at the processing edge of microgroove. (a) SEM image of the microgroove side wall section; (b) transverse distribution of element intensity; (c) distribution of O element in the transverse plane; (d) distribution of Ni element in the transverse plane; (e) distribution of Fe element in the transverse plane
    • Table 1. Summary of existing laser microgroove processing

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      Table 1. Summary of existing laser microgroove processing

      Laser-typeMaterialGroove width /μmGroove depth /μmSlope /(°)
      Nanosecond laser [32]Ti6Al4V141023
      Pulsed Nd∶YAG laser[33]Al 2O31312>20
      Laser-induced thermochemical wet etching[34]Stainless steel15--5030011.5
      Pulsed CO2 laser[35]ZrO230--5015--5016
      Pulsed Nd∶YAG laser[36]Aluminum302022
      Nanosecond pulsed laser [37]Sapphire0--3200--80011.3
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    Misheng Liang, Xin Li, Mengmeng Wang, Yongjiu Yuan, Xiaozhe Chen, Chenyang Xu, Pei Zuo. Spatially-Shaped Femtosecond Laser Manufacturing of Microgrooves in Metals[J]. Chinese Journal of Lasers, 2021, 48(2): 0202003

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    Paper Information

    Category: laser manufacturing

    Received: Aug. 31, 2020

    Accepted: Dec. 14, 2020

    Published Online: Jan. 7, 2021

    The Author Email: Li Xin (lixin02@bit.edu.cn)

    DOI:10.3788/CJL202148.0202003

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