Chinese Journal of Lasers, Volume. 48, Issue 2, 0202003(2021)
Spatially-Shaped Femtosecond Laser Manufacturing of Microgrooves in Metals
Fig. 1. Optical path device diagram of femtosecond laser spatial-shaping based on SLM
Fig. 2. Simulation diagram of rectangular flat-top beam and grayscale image. (a) Simulation diagram of a rectangular spot; (b) grayscale image obtained by an iterative algorithm
Fig. 3. Characterization of light spot and pulse dot after shaping. (a) Light spot distribution of rectangular flat-top light measured by a beam quality profiler; (b) morphological image of surface with 20 pulses flat-top light ablation; (c) morphological image of surface with 100 pulses flat-top light ablation; (d) morphological image of surface with 500 pulses flat-top light ablation
Fig. 4. Comparison of microgroove array processed by Gaussian beam and flat-top beam. (a) SEM image of microgroove array fabricated by Gaussian beam; (b) SEM image of microgroove array fabricated by flat-top beam; (c) cross-sectional profile of a single microgroove (100 scanning times) fabricated by Gaussian beam; (d) cross-sectional profile of a single microgroove (100 scanning times) fabricated by flat-top beam; (e) relationship between the depth and the slope of the microgroove arrays
Fig. 5. Comparison of microgrooves fabricated by flat-top beam at different scanning speeds
Fig. 6. Variation of depth and slope of microgrooves under different pulse energies. (a) Depth of microgrooves changed with scanning times; (b) slope of microgrooves changed with microgroove depth and scanning times
Fig. 7. Microgroove arrays with variable width processed by spatially shaped beam. (a) Surface morphology of the microgroove array; (b) cross-sectional profile of microgroove array
Fig. 9. Topography of microgroove with width of 150μm. (a) SEM image; (b) three-dimensional white light interference image; (c) cross-sectional profile view
Fig. 10. Distribution and intensity changes of elements at the processing edge of microgroove. (a) SEM image of the microgroove side wall section; (b) transverse distribution of element intensity; (c) distribution of O element in the transverse plane; (d) distribution of Ni element in the transverse plane; (e) distribution of Fe element in the transverse plane
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Misheng Liang, Xin Li, Mengmeng Wang, Yongjiu Yuan, Xiaozhe Chen, Chenyang Xu, Pei Zuo. Spatially-Shaped Femtosecond Laser Manufacturing of Microgrooves in Metals[J]. Chinese Journal of Lasers, 2021, 48(2): 0202003
Category: laser manufacturing
Received: Aug. 31, 2020
Accepted: Dec. 14, 2020
Published Online: Jan. 7, 2021
The Author Email: Li Xin (lixin02@bit.edu.cn)