Semiconductor Optoelectronics, Volume. 46, Issue 2, 293(2025)

Experimental Study on Laser-Electrochemical Hybrid Machining of Through-Slots in Silicon Wafers

MAO Dongchen, ZHANG Wenjie, ZHAO Kangcheng, and ZHU Hao
Author Affiliations
  • School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013, CHN
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    Monocrystalline silicon, a basic material for semiconductor devices, is characterized by high hardness, high brittleness, and low fracture toughness, which pose significant challenges to micro-nano processing. Laser machining is widely used to fabricate monocrystalline silicon microstructures, despite the accompanying notable thermal damage. To address this issue, a novel method is proposed for the through-groove machining of silicon wafers based on laser-electrochemical hybrid processing. This method leverages the photothermal coupling effect of lasers and increased conductivity of monocrystalline silicon with temperature, to achieve a combination of laser etching and electrochemical dissolution, thereby effectively improving the machining quality. The mechanism of laser-induced electrochemical machining is elucidated, and a corresponding experimental scheme is designed. Comparative experimental results demonstrated that laser-electrochemical hybrid processing surpasses traditional laser dry cutting methods in terms of surface quality. Further investigations into the effect of the applied voltage on machining surface quality revealed that at a voltage of 40 V, the surface roughness was significantly reduced to 310 nm, achieving optimal machining outcomes.

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    MAO Dongchen, ZHANG Wenjie, ZHAO Kangcheng, ZHU Hao. Experimental Study on Laser-Electrochemical Hybrid Machining of Through-Slots in Silicon Wafers[J]. Semiconductor Optoelectronics, 2025, 46(2): 293

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    Paper Information

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    Received: Mar. 11, 2025

    Accepted: Sep. 18, 2025

    Published Online: Sep. 18, 2025

    The Author Email:

    DOI:10.16818/j.issn1001-5868.20250311002

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