Chinese Journal of Lasers, Volume. 51, Issue 16, 1602306(2024)

Monitoring of Warping Deformation of Laser Powder Bed Fusion Formed parts

Jintang Chen, Kai Zhang*, Tingting Liu**, Zhiyong Zou, Jiansen Li, Huiliang Wei, and Wenhe Liao
Author Affiliations
  • School of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing 210094, Jiangsu, China
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    Figures & Tables(11)
    Diagram of data acquisition equipment
    Model and sizes of experimental samples. (a) Overall size of sample; (b) size of support cross section of samples 1 and 2; (c) size of support cross section of samples 3 and 4; (d) size of support cross section of sample 5
    Division method of X-Y sections of samples
    Measurement method of sample warp deformation. (a) Positions of nine measurement points; (b) definition of warp deformation
    Physical pictures of samples and corresponding light intensity mapping diagrams of overhanging bottom layer. (a) Sample S80-1; (b) sample S80-2; (c) sample S25-1; (d) sample S25-2; (e) sample S20
    Deformation amounts of samples
    Average light intensity corresponding to warping region (Y=0‒1 mm and Y=41‒42 mm) of layer 46
    Z-Y cross sections of samples and average light intensity distribution curves of overhanging first layers of samples along Y direction. Z-Y cross sections of samples (a1) S80, (a2) S25, and (a3) S20; average light intensity distribution curves of samples (b) S80-1, (c) S80-2, (d) S25-1, (e) S25-2, and (f) S20
    Z-Y cross sections of samples and interlayer evolution of light intensity in samples. Z-Y cross sections of samples (a1) S80, (a2) S25, and (a3) S20; interlayer evolution of light intensity in samples (b) S80-1, (c) S80-2, (d) S25-1, (e) S25-2, and (f) S20
    • Table 1. Dimensions of specimen

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      Table 1. Dimensions of specimen

      Sample indexMiddle support width /mmTooth width /mmTotal contact area between supports /mm²
      S80-14180
      S80-2
      S25-120.525
      S25-2
      S2010.520
    • Table 2. Forming parameters of samples

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      Table 2. Forming parameters of samples

      Process parameterContent
      1‒36 layer37‒69 layer
      Laser power /W195280
      Scanning speed /(mm/s)12001400
      Hatch distance /μm105
      Scan strategyZig-zag scaning
      Layer thickness /μm30
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    Jintang Chen, Kai Zhang, Tingting Liu, Zhiyong Zou, Jiansen Li, Huiliang Wei, Wenhe Liao. Monitoring of Warping Deformation of Laser Powder Bed Fusion Formed parts[J]. Chinese Journal of Lasers, 2024, 51(16): 1602306

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    Paper Information

    Category: Laser Additive Manufacturing

    Received: Jul. 27, 2023

    Accepted: Nov. 3, 2023

    Published Online: Apr. 17, 2024

    The Author Email: Zhang Kai (zhangkai@njust.edu.cn), Liu Tingting (liutingting@mail.njust.edu.cn)

    DOI:10.3788/CJL231062

    CSTR:32183.14.CJL231062

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