Chinese Journal of Lasers, Volume. 50, Issue 6, 0604003(2023)

Measurement Algorithm for Anti-Stress Cone Parameters of Cross-Linked Polyethylene Cable Joint Based on Three-Dimensional Point Cloud Processing

Lei Deng1...2, Guihua Liu1,2,*, Hao Deng1,2, Junjie Huang1,2, and Binghong Zhou12 |Show fewer author(s)
Author Affiliations
  • 1School of Information Engineering, Southwest University of Science and Technology, Mianyang 621010, Sichuan, China
  • 2Key Laboratory of Special Environment Robotics of Sichuan Province, Mianyang 621010, Sichuan, China
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    Figures & Tables(22)
    Flow of anti-stress cone of cable joint parameter measurement algorithm
    Pseudocode of anti-stress cone of cable joint parameter measurement algorithm
    Cable joint.(a) Structure diagram; (b) physical diagram; (c) point cloud data
    Coordinate adjustment diagrams. (a) Before adjustment; (b) after adjustment
    Diagram of obtaining target point cloud. (a) Joint point cloud; (b) circle fitting results of joint point cloud; (c) target point cloud fitting circle; (d) target point cloud
    Change of cable joint fitting circle radius
    Space division of cable joint point cloud.(a) Target point cloud; (b) strips division mode; (c) strips division results of figure (a); (d) an example of strip point cloud; (e) pieces division results of figure (a); (f) an example of piece
    Analysis of piece points obtained by different space division methods. (a) Ours; (b) equal height division
    Concave-convex decision diagrams. (a) Convex diagram;(b) concave diagram
    Change of piece axis angle on strip point cloud
    Diagram of strip point cloud formed by planes and surfaces
    Calculation process diagram of starting point and ending point of anti-stress cone
    Diagram of error correction based on residual estimation
    Diagram of measured parameter of anti-stress cone
    • Table 1. Explanation of measured parameters of anti-stress cone and their calculation methods

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      Table 1. Explanation of measured parameters of anti-stress cone and their calculation methods

      MeasuredparameterMeaningCalculation method
      DiEnd diameterDiameter of fitting circle at Z4
      DoStart diameterDiameter of fitting circle at Z3
      HHeightZ4-Z3
      SSlope lengthDo-Di/22+H2
    • Table 2. Measurement results of different methods

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      Table 2. Measurement results of different methods

      JointIndexMeasured value of radius changeMeasured value of ours
      DiDoSHDiDoSH
      Standard jointx* /mm46.4078.4057.2855.0046.4078.4057.2855.00
      x /mm48.3575.6349.2847.3546.2978.3957.4255.13
      ex)/mm-1.952.778.007.650.110.01-0.14-0.13
      erx)/%4.203.5313.9713.910.240.010.240.24
      Points766310766310
      Time /s6.6318.87
      Artificial jointx* /mm47.0078.0053.7951.5047.0078.0053.7951.50
      x /mm49.8476.1345.6243.6846.8878.3253.2150.83
      ex)/mm-2.841.878.177.820.12-0.320.580.67
      erx)/%6.042.4015.1815.180.260.411.081.30
      Points814402814402
      Time /s7.1419.85
      Artificial jointx* /mm45.5077.5059.6857.5045.5077.5059.6857.50
      x /mm46.6274.8752.6950.7645.9777.2159.2857.19
      ex)/mm-1.122.636.996.74-0.470.290.400.31
      erx)/%2.463.3911.7111.721.030.370.670.54
      Points898623898623
      Time /s7.7419.38
    • Table 3. Measurement results for different space division methods

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      Table 3. Measurement results for different space division methods

      JointIndexMeasured value of equal height divisionMeasured value of ours
      DiDoSHDiDoSH
      Standard jointx* /mm46.4078.4057.2855.0046.4078.4057.2855.00
      x /mm47.1676.3655.5653.6046.2978.3957.4255.13
      ex)/mm-0.762.041.721.400.110.01-0.14-0.13
      erx)/%1.642.603.002.550.240.010.240.24
      Points766310766310
      Time /s18.3618.87
      Artificial jointx* /mm47.0078.0053.7951.5047.0078.0053.7951.50
      x /mm47.8776.8452.6650.6346.8878.3253.2150.83
      ex)/mm-0.871.161.130.870.12-0.320.580.67
      erx)/%1.851.492.101.690.260.411.081.30
      Points814402814402
      Time/s19.6419.85
      Artificial jointx* /mm45.5077.5059.6857.5045.5077.5059.6857.50
      x /mm46.1676.8158.9256.8945.9777.2159.2857.19
      ex)/mm-0.660.690.760.61-0.470.290.400.31
      erx)/%1.450.891.271.061.030.370.670.54
      Points898623898623
      Time /s19.4319.38
    • Table 4. Measurement results before and after error correction

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      Table 4. Measurement results before and after error correction

      JointIndex

      Measured value

      before error correction

      Measured value

      after error correction

      DiDoSHDiDoSH
      Standard jointx* /mm46.4078.4057.2855.0046.4078.4057.2855.00
      x /mm46.2978.3957.4255.1346.2978.3957.4255.13
      ex)/mm0.110.01-0.14-0.130.110.01-0.14-0.13
      erx)/%0.240.010.240.240.240.010.240.24
      Points766310
      Time /s18.87
      Artificial jointx* /mm47.0078.0053.7951.5047.0078.0053.7951.50
      x /mm47.4677.3651.4549.2346.8878.3253.2150.83
      ex)/mm-0.460.642.342.270.12-0.320.580.67
      erx)/%0.980.824.354.410.260.411.081.30
      Points814402
      Time /s19.85
      Artificial jointx* /mm45.5077.5059.6857.5045.5077.5059.6857.50
      x /mm46.3676.0657.1255.1645.9777.2159.2857.19
      ex)/mm-0.861.442.562.34-0.470.290.400.31
      erx)/%1.891.854.294.071.030.370.670.54
      Points898623
      Time /s19.38
    • Table 5. Effect of piece height h on algorithm accuracy

      View table

      Table 5. Effect of piece height h on algorithm accuracy

      h /mmH /mmex)/mmerx)/%
      0.155.61-0.611.11
      0.255.52-0.520.95
      0.355.43-0.430.78
      0.455.38-0.380.69
      0.555.25-0.250.45
      0.655.53-0.530.96
      0.755.74-0.741.35
      0.855.87-0.871.58
      0.956.01-1.011.84
      1.056.12-1.122.04
    • Table 6. Effect of strip point cloud angle η on algorithm accuracy

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      Table 6. Effect of strip point cloud angle η on algorithm accuracy

      η /(°)H /mmex)/mmerx)/%
      161.07-3.576.21
      260.17-2.674.64
      359.37-1.873.25
      458.40-0.901.57
      557.96-0.460.80
      657.180.320.56
      756.620.881.53
      856.131.372.38
      955.472.033.53
      1054.103.405.91
    • Table 7. Effect of threshold Dth3 on algorithm accuracy

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      Table 7. Effect of threshold Dth3 on algorithm accuracy

      Dth3H /mmex)/mmerx)/%
      0.1060.75-3.255.65
      0.1559.83-2.334.05
      0.2059.34-1.843.20
      0.2558.63-1.131.97
      0.3058.14-0.641.11
      0.3557.96-0.460.80
      0.4057.130.370.64
      0.4556.730.771.34
      0.5056.311.192.07
      0.5555.811.692.94
    • Table 8. Effect of threshold Dth4 on algorithm accuracy

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      Table 8. Effect of threshold Dth4 on algorithm accuracy

      Dth4H /mmex)/mmerx)/%
      0.1061.03-3.536.14
      0.1560.47-2.975.17
      0.2059.67-2.173.77
      0.2559.14-1.642.85
      0.3058.66-1.162.02
      0.3557.96-0.460.80
      0.4057.360.140.24
      0.4556.780.721.30
      0.5056.211.292.24
      0.5555.731.773.08
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    Lei Deng, Guihua Liu, Hao Deng, Junjie Huang, Binghong Zhou. Measurement Algorithm for Anti-Stress Cone Parameters of Cross-Linked Polyethylene Cable Joint Based on Three-Dimensional Point Cloud Processing[J]. Chinese Journal of Lasers, 2023, 50(6): 0604003

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    Paper Information

    Category: Measurement and metrology

    Received: Apr. 24, 2022

    Accepted: Jun. 7, 2022

    Published Online: Mar. 6, 2023

    The Author Email: Guihua Liu (liughua_Swit@163.com)

    DOI:10.3788/CJL220785

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