Opto-Electronic Engineering, Volume. 52, Issue 3, 240257(2025)

Optimization of hand-eye calibration for blade repair robot based on anomalous sample detection

Wen Yang, Ling Sha*, Diqing Fan, Haifeng Zhang, and Jiayu Bai
Author Affiliations
  • School of Mechanical and Automotive Engineering, Shanghai University of Engineering and Science, Shanghai 201620, China
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    Figures & Tables(12)
    Robot eye-in-hand hand-eye calibration system
    Abnormal sample detection method based on Z-scores
    Hand-eye matrix optimization algorithm based on LM
    Hand-eye calibration platform of blade repair robot
    Sample scaling example
    Z-score scatter plot of dataset. (a) First inversion; (b) Second inversion; (c) Third inversion
    Example of experimental steps. (a) TCP calibration; (b) Touching characteristic points; (c) Taking images; (d) Obtain the coordinates of feature points
    Comparison diagram of coordinate fluctuation from experimental results. (a) Method A;(b) Method B;(c) Ours
    Histogram of Euclidean distance comparison
    Robot grinding repair operation. (a) Robotic inspection; (b) Installation of sanding tools; (c) Grinding action; (d) Depth cameras provide information
    • Table 1. Experimental equipment parameters

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      Table 1. Experimental equipment parameters

      Key equipment parameterSpecific parameter
      Robot armAelite EC66 Collaborative Robot
      Depth camera modelIntel RealSense D405
      Depth measurement methodStereo Vision
      Depth measurement accuracy±2% at 50 cm
      RGB image resolution1280×720
      RGB image frame rateUp to 90 f/s
      Checkerboard array12×9
      Checkerboard square size25 mm
      Checkerboard accuracy±0.01 mm
    • Table 2. Results of Euclidean distance comparison

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      Table 2. Results of Euclidean distance comparison

      Number of imagesMethod AMethod BOurs
      11.3714.1971.202
      20.9802.8451.132
      32.6352.6780.799
      43.6542.8100.986
      52.4822.1101.069
      61.3722.0281.231
      71.7481.0331.050
      81.4832.9691.211
      91.9164.8150.524
      102.9964.9450.989
      113.0474.9390.937
      123.5881.6641.058
      134.2393.0600.750
      143.1292.3090.903
      154.4673.6500.267
      162.8953.5120.352
      175.0833.2350.875
      184.6053.7420.477
      191.2462.6390.759
      203.4383.7440.596
      Average2.8183.1460.858
      Variance1.4421.0920.078
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    Wen Yang, Ling Sha, Diqing Fan, Haifeng Zhang, Jiayu Bai. Optimization of hand-eye calibration for blade repair robot based on anomalous sample detection[J]. Opto-Electronic Engineering, 2025, 52(3): 240257

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    Paper Information

    Category: Article

    Received: Oct. 30, 2024

    Accepted: Jan. 24, 2025

    Published Online: May. 22, 2025

    The Author Email: Ling Sha (沙玲)

    DOI:10.12086/oee.2025.240257

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