Chinese Journal of Lasers, Volume. 46, Issue 7, 0702002(2019)

Numerical Simulation and Verification of Free-Surface Evolution in Laser Polishing of H13 Tool Steel

Weikang Zhang, Wei Dai, Zhizhen Zheng*, Jianjun Li, and Tiantian Deng
Author Affiliations
  • State Key Laboratory of Material Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China
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    Figures & Tables(21)
    Surface morphology of H13 tool steel after wire-electrode cutting machining
    Schematic of laser-polishing setup
    Unpolished (left) and polished (right) surface morphologies of H13 tool steel
    Unpolished and polished surface profiles and frequency spectra of H13 tool steel. (a) Surface profiles; (b) frequency spectra
    Thermophysical properties of H13 tool steel. (a) Density; (b) thermal conductivity; (c) dynamic viscosity; (d) equivalent specific heat capacity
    Surface profiles and frequency spectra of unpolished sample and model. (a) Surface profiles; (b) frequency spectra
    Computational domain of laser-polishing numerical model
    Temperature curve at x=500 μm of surface
    Molten pools in experiment and simulation. (a) Molten pool in experiment; (b) molten pool in simulation
    Local velocity fields. (a) Velocity field dominated by thermocapillary forces; (b) velocity field dominated by capillary force
    Surface profiles and frequency spectra of polished sample and model. (a) Surface profile; (b) frequency spectra
    Temperature curves at x=500 μm of surface under different laser powers
    Depth of molten pool and surface roughness under different laser powers
    Local velocity fields at different moments under laser power of 175 W. (a) t=0.00312 s; (b) t=0.00322 s; (c) t=0.0033 s; (d) t=0.00355 s
    Local velocity fields at different moments under laser power of 300 W. (a) t=0.00226 s; (b) t=0.00267 s
    Temperature curves at x=500 μm of surface under different scanning velocities
    Depth of molten pool and surface roughness under different scanning velocities
    • Table 1. Laser-polishing parameters

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      Table 1. Laser-polishing parameters

      ParameterValue
      Laser power /W250
      Scanning speed /(mm·s-1)300
      Beam diameter /μm600
    • Table 2. Material properties of H13 tool steel[23-24]

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      Table 2. Material properties of H13 tool steel[23-24]

      ParameterValue
      Surface tension coefficientγ /(mN·m-1·K-1)1909-0.52×(T-1588)
      Absorptivity α0.3
      Radiation emissivity ε0.5
      Latent heat of meltingL /(J·kg-1·K-1)2.8×105
      Convective coefficienth /(W·m-2·K-1)10
    • Table 3. Boundary conditions

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      Table 3. Boundary conditions

      PhysicsBoundary conditionBoundaryEquation
      Laser irradiation1Equation (7)
      Heat transferNatural convection1,2,3Equation (8)
      Radiation1,2,3Equation (9)
      Insulation4q0=0
      Fluid flowCapillary forces1Equation (12)
      Thermocapillary forces1Equation (13)
      Moving meshPrescribed mesh displacement2,3dx=0
      Prescribed mesh displacement4dx=0,dy=0
    • Table 4. Element size

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      Table 4. Element size

      ParameterTop layerRest
      Maximum element size /μm1.072.07
      Minimum element size /μm0.003180.0239
      Maximum element growth rate1.051.08
      Curvature factor0.20.25
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    Weikang Zhang, Wei Dai, Zhizhen Zheng, Jianjun Li, Tiantian Deng. Numerical Simulation and Verification of Free-Surface Evolution in Laser Polishing of H13 Tool Steel[J]. Chinese Journal of Lasers, 2019, 46(7): 0702002

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    Paper Information

    Category: laser manufacturing

    Received: Dec. 25, 2018

    Accepted: Mar. 4, 2019

    Published Online: Jul. 11, 2019

    The Author Email: Zheng Zhizhen (zzz@mail.hust.edu.cn)

    DOI:10.3788/CJL201946.0702002

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