Chinese Journal of Lasers, Volume. 49, Issue 22, 2202004(2022)

Research on Molten Pool Flow and Weld Formation of 304L Stainless Steel by Scanning Laser Overlap Welding

Hui Yang, Fang Li*, Xueming Hua, and Ke Chen
Author Affiliations
  • Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
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    Figures & Tables(13)
    Schematic of test device
    Macro-morphologies of weld cross sections under different scanning parameters. (a) f=50 Hz, P=1.8 kW, D=2.5 mm; (b) f=100 Hz, P=1.8 kW, D=2.5 mm; (c) f=150 Hz, P=1.8 kW, D=2.5 mm; (d) f=200 Hz, P=1.8 kW, D=2.5 mm; (e) f=250 Hz, P=1.8 kW, D=2.5 mm; (f) f=200 Hz, P=1.5 kW, D=2 mm; (g) f=200 Hz, P=1 kW, D=1.5 mm
    Weld forming diagram of scanning laser overlap joint
    Influence of different scanning parameters on weld forming
    High-speed photographies in initial scanning period during circular scanning laser welding with laser spot indicated by arrow
    High-speed photographies of molten pools under different circular scanning parameters. (a1)-(a4) f=50 Hz, D=2.5 mm; (b1)-(b4) f=200 Hz, D=2.5 mm; (c1)-(c4) f=50 Hz, D=1.5 mm; (d1)-(d4) f=200 Hz, D=1.5 mm
    Spatters during circular scanning (f=200 Hz,D=2.5 mm)
    Molten metal flow at back edge of molten pool during circular scanning (f=50 Hz, D=2.5 mm)
    Dynamic flow of molten pool during circular scanning. (a) High speed photography in initial scanning period;(b) schematic
    Schematics of circular scanning energy distributions
    Comparison of energy distribution during circular scanning
    • Table 1. Parameters for circle scanning laser welding

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      Table 1. Parameters for circle scanning laser welding

      ParameterValue
      Welding speed vw /(m/min)1
      Laser power P /kW1.0,1.5,1.8
      Defocusing distance /mm0
      Scanning diameter D /mm1.5,2.0,2.5
      Scanning frequency f /Hz50,100,150,200,250
      Laser incident angle /(°)0
    • Table 2. Weld forming results of scanning laser overlap joint

      View table

      Table 2. Weld forming results of scanning laser overlap joint

      Nof /HzP /kWD /mmL /mmSn /mmpe /mmUw /mmUd /mmsMorphology
      1501.82.52.281.010.590Good
      21001.82.52.150.870.590.760.220.37Undercut
      31501.82.52.171.060.570.590.180.32Undercut
      42001.82.51.691.090.410.800.210.51Undercut +insufficient penetration
      52501.82.51.200.910.300.480.150.50Undercut +insufficient penetration
      62001.521.890.940.730.540.110.15Undercut
      720011.51.820.890.540Small width
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    Hui Yang, Fang Li, Xueming Hua, Ke Chen. Research on Molten Pool Flow and Weld Formation of 304L Stainless Steel by Scanning Laser Overlap Welding[J]. Chinese Journal of Lasers, 2022, 49(22): 2202004

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    Paper Information

    Category: laser manufacturing

    Received: Dec. 6, 2021

    Accepted: Feb. 28, 2022

    Published Online: Nov. 2, 2022

    The Author Email: Li Fang (lifang302@sjtu.edu.cn)

    DOI:10.3788/CJL202249.2202004

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