Acta Optica Sinica, Volume. 45, Issue 11, 1112003(2025)

Line-Array Spectral Confocal Measurement System

Wei Zhang1, Qin Yu1,2、*, Zifan Wang1, Fang Cheng1、**, Yin Wang1, Ting Liu1, and Weifeng Zheng3
Author Affiliations
  • 1College of Mechanical Engineering and Automation, Huaqiao University, Xiamen 361021, Fujian , China
  • 2Fujian Key Laboratory of Green Intelligent Drive and Transmission for Mobile Machinery, Xiamen 361021, Fujian , China
  • 3Xiamen Institute of Measurement and Testing, Xiamen 361004, Fujian , China
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    Figures & Tables(22)
    Line-array spectral confocal measurement system
    Line-array point source
    Structure of area detection spectrometer
    Physical image of dispersive objective lens
    Variations of peak light intensity image at different axial positions. (a) Initial position image; (b) first moved image; (c) second moved image; (d) final position image
    Schematic diagrams of imaging. (a) Initial calibration image; (b) final calibration image
    Virtual grid arrangement
    Axial position distribution of system wavelengths
    Image of line-array spectral confocal measurement system
    Linear fitting result
    Results of repeatability measurement experiments
    Physical diagrams of steps with different height differences. (a) 30 μm; (b) 80 μm; (c) 120 μm; (d) 150 μm
    Step measurement process
    Schematic diagram of surface topography of step
    Three-dimensional topography reconstruction result of step surface
    • Table 1. Components used in experimental setup

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      Table 1. Components used in experimental setup

      EquipmentManufacture; model
      Light sourceOceanOptics; HL-2000-FHSA
      Dispersive objective lensCustom-made by research group; effective aperture 17.4 mm
      Precision translation stageDahengOptics; GCM-T25MC
      Fiber bundleOceanOptics; QP100-2-VIS-NIR
      Diffraction gratingEdmund; HT Grating #37-133
      Inductive micrometerTesa; TT80
      Area scan cameraDahengOptics; MER-2000-19U3M/C-L
    • Table 2. Results of systematic calibration experimental data

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      Table 2. Results of systematic calibration experimental data

      Experiment numberAxial displacement /μmGrating positionExperiment numberAxial displacement /μmGrating position
      1032812110858
      21036013120911
      32040914130943
      430434151401003
      540502161501057
      650543171601110
      760601181701157
      870675191801218
      980721201901248
      1090784212001320
      11100818
    • Table 3. Measurement results of 30 μm step

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      Table 3. Measurement results of 30 μm step

      Experiment numberMeasured height difference /μmExperiment numberMeasured height difference /μm
      System measurement valueMeasurement value of inductive micrometerSystem measurement valueMeasurement value of inductive micrometer
      132.8630.15932.8631.22
      230.5432.181032.6831.45
      332.3330.671132.5131.49
      432.8631.761232.5131.11
      532.8632.491332.5130.97
      633.2231.181430.9032.03
      730.5430.671532.8630.52
      832.1531.761630.1831.09
    • Table 4. Measurement results of 80 μm step

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      Table 4. Measurement results of 80 μm step

      Experiment numberMeasured height difference /μmExperiment numberMeasured height difference /μm
      System measurement valueMeasurement value of inductive micrometerSystem measurement valueMeasurement value of inductive micrometer
      178.2379.43979.1279.67
      278.7679.181077.5180.09
      379.3079.841179.1279.73
      479.1279.061279.1279.37
      579.1280.051379.1279.92
      679.1279.551478.7679.31
      779.1279.221580.3779.98
      879.1279.611678.7679.89
    • Table 5. Measurement results of 120 μm step

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      Table 5. Measurement results of 120 μm step

      Experiment numberMeasured height difference /μmExperiment numberMeasured height difference /μm
      System measurement valueMeasurement value of inductive micrometerSystem measurement valueMeasurement value of inductive micrometer
      1120.73120.159120.56120.33
      2120.73120.4710121.63120.09
      3121.81120.2611120.73120.97
      4120.73120.6812120.73120.71
      5120.56120.7813121.63120.91
      6119.30120.6214121.98120.84
      7120.73120.5515120.73120.12
      8120.56120.0316121.81120.39
    • Table 6. Measurement results of 150 μm step

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      Table 6. Measurement results of 150 μm step

      Experiment numberMeasured height difference /μmExperiment numberMeasured height difference /μm
      System measurement valueMeasurement value of inductive micrometerSystem measurement valueMeasurement value of inductive micrometer
      1153.24150.159150.38150.33
      2150.38150.4710150.20150.09
      3150.38150.2611150.20150.97
      4150.20150.6812150.38150.71
      5150.20150.7813150.20150.91
      6150.20150.6214150.20150.84
      7150.20150.5515151.81150.12
      8150.20150.0316150.20150.39
    • Table 7. Measurement results of 50 μm step

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      Table 7. Measurement results of 50 μm step

      Experiment numberMeasured height difference /μmExperiment numberMeasured height difference /μm
      System measurement valueMeasurement value of inductive micrometerSystem measurement valueMeasurement value of inductive micrometer
      151.1651.16950.0350.03
      251.1151.111051.7551.75
      351.0451.041149.9249.92
      451.4351.431251.9151.91
      551.4551.451351.6151.61
      651.7851.781451.6951.69
      751.8651.861551.1251.12
      852.0652.061651.3651.36
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    Wei Zhang, Qin Yu, Zifan Wang, Fang Cheng, Yin Wang, Ting Liu, Weifeng Zheng. Line-Array Spectral Confocal Measurement System[J]. Acta Optica Sinica, 2025, 45(11): 1112003

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    Paper Information

    Category: Instrumentation, Measurement and Metrology

    Received: Jan. 8, 2025

    Accepted: Apr. 17, 2025

    Published Online: Jun. 23, 2025

    The Author Email: Qin Yu (yuqing@hqu.edu.cn), Fang Cheng (chf19chf19@hotmail.com)

    DOI:10.3788/AOS250455

    CSTR:32393.14.AOS250455

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