Chinese Journal of Lasers, Volume. 45, Issue 7, 0702004(2018)

Deformation Prediction of Metal Selective Laser Melting Based on Inherent Strain Method

Chenyi Ni, Changdong Zhang, Tingting Liu, and Wenhe Liao*
Author Affiliations
  • School of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu 210094, China
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    Figures & Tables(15)
    Schematic of two-level progressive model of locality -integration. (a) Local model; (b) integral model
    Three-level progressive model of heat source-locality -structural parts.(a) Heat source model; (b) local model; (c) Structural part model
    Thermal conductivity of powder versus temperature
    Simulated thermal conductivity of materials versus temperature
    Schematic of heat source model and element partition
    SEM image of weld path section
    Simulated weld path section
    Schematic of local model
    Element partition of local model
    Simulation results of local model
    Value getting method of local model
    Fitting curves of simulation results
    • Table 1. Structural part model and its simulation results

      View table

      Table 1. Structural part model and its simulation results

      Sample No.1#2#3#4#
      Structural part model
      Simulation resultof deformation
    • Table 2. Forming and 3D scan results

      View table

      Table 2. Forming and 3D scan results

      Sample No.1#2#3#4#
      Structural part model
      Simulation resultof deformation
    • Table 3. Comparison between simulated and actual deformation values of parts

      View table

      Table 3. Comparison between simulated and actual deformation values of parts

      Sample No.Measuring pointSimulation result /mmReal deformation /mmDeviation /%
      10.1103310.092-19.93
      20.0754300.066-14.29
      1#30.06399970.061-4.92
      40.04537750.0461.35
      50.02364870.0269.04
      10.03559660.035-1.70
      20.06330520.07717.79
      2#30.03701690.0382.59
      40.07182980.0765.49
      50.07069100.07910.52
      10.11693210.1180.90
      20.06785860.0725.75
      3#30.12208210.14012.80
      40.09830000.11514.52
      50.11210120.14120.50
      60.05287060.06417.39
      10.03956820.0425.79
      20.08998840.088-2.26
      30.07667730.0770.42
      4#40.07940470.076-4.48
      50.03912360.039-0.32
      60.08939760.10514.86
      70.05526430.0619.40
      80.10112170.1031.82
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    Chenyi Ni, Changdong Zhang, Tingting Liu, Wenhe Liao. Deformation Prediction of Metal Selective Laser Melting Based on Inherent Strain Method[J]. Chinese Journal of Lasers, 2018, 45(7): 0702004

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    Paper Information

    Category: laser manufacturing

    Received: Jan. 25, 2018

    Accepted: --

    Published Online: Sep. 11, 2018

    The Author Email: Liao Wenhe (cnwho@njust.edu.cn)

    DOI:10.3788/CJL201845.0702004

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