Laser & Optoelectronics Progress, Volume. 62, Issue 14, 1428007(2025)

Three-Dimensional Reconstruction Method of Flexible Thin-Walled Parts Based on Laser Point Cloud

Hui Liu1, Rui Chen2,3, Zixi Wang2,3、*, Qiang Liu1, and Aiqin Li1
Author Affiliations
  • 1Institute of Precision Electromagnetic Equipment and Advanced Measurement Technology, Beijing Institute of Petrochemical Technology, Beijing 102617, China
  • 2Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China
  • 3State Key Laboratory of Tribology in Advanced Equipment, Tsinghua University, Beijing 100084, China
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    Figures & Tables(15)
    Schematic diagram of flexible thin-walled part measurement device with line laser profile sensor
    Line laser profile sensor measurement path diagram
    Sensor imaging schematic
    Schematics of coordinate systems. (a) Coordinate system of the optical plane of the line laser contour sensor; (b) coordinate system of the notched calibrator; (c) coordinate system of the non-inverted prismatic block
    Schematic diagrams of the system. (a) Schematic of the moving direction;(b) schematic of moving distance L along the β-direction
    Schematics before and after two trips of point cloud alignment; (a) Before alignment; (b) after alignment
    A, B sensor raw data coordinate system matching diagram
    Physical drawing of flexible thin-walled part measurement device with line laser contour sensor
    Thin-walled metal bipolar plate. (a) Cathode side; (b) anode side
    Comparison of results before and after splicing. (a) Comparison of cross-sections before and after correction; (b) splicing result at position 1; (c) splicing result at position 2; (d) splicing result at position 3; (e) splicing result at position 4; (f) A sensor scanning splicing result; (g) B sensor scanning splicing result
    A, B sensor point cloud data matching result
    Physical picture of rubber seal
    Results after splicing. (a) Overall result of measurement points; (b) cross-section of measurement points
    • Table 1. Measurement results of rubber seal at position 1

      View table

      Table 1. Measurement results of rubber seal at position 1

      Measurement positionNumber of measurementsAverage valueDeviation valueStandard deviation
      123
      Region 11.487301.482901.480281.483490.016510.002900
      Region 21.483511.476601.472331.477480.022520.004606
      Region 31.515651.507851.501471.50832-0.008320.005799
      Region 41.532601.521131.523121.52562-0.025620.005004
      Region 51.511821.505421.495011.50408-0.004080.006927
      Region 61.513661.506561.512481.51090-0.010900.003106
      Region 71.501231.481501.501231.494650.005350.009301
      Region 81.481091.470591.468081.473250.026750.005635
      Region 91.464061.457221.455171.458820.041180.003801
      Region 101.487301.482901.480281.483490.016510.002896
    • Table 2. Measurement results of rubber seal at position 2

      View table

      Table 2. Measurement results of rubber seal at position 2

      Measurement positionNumber of measurementsAverage valueDeviation valueStandard deviation
      123
      Region 11.045021.041081.039391.041830.018170.002359
      Region 21.035521.031541.027971.031680.028320.003082
      Region 31.069701.063991.060531.06474-0.004740.003781
      Region 41.078691.069581.072811.07369-0.013690.003771
      Region 51.064211.059841.055501.059850.000150.003556
      Region 61.068781.060911.059011.06290-0.002900.004230
      Region 71.099821.080341.076541.08557-0.025570.010197
      Region 81.036281.031551.026961.031600.028400.003805
      Region 91.025131.019121.015061.019770.040230.004137
      Region 101.060631.052321.046141.053030.006970.005937
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    Hui Liu, Rui Chen, Zixi Wang, Qiang Liu, Aiqin Li. Three-Dimensional Reconstruction Method of Flexible Thin-Walled Parts Based on Laser Point Cloud[J]. Laser & Optoelectronics Progress, 2025, 62(14): 1428007

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    Paper Information

    Category: Remote Sensing and Sensors

    Received: Jan. 24, 2025

    Accepted: Feb. 24, 2025

    Published Online: Jul. 16, 2025

    The Author Email: Zixi Wang (zxwang@tsinghua.edu.cn)

    DOI:10.3788/LOP250578

    CSTR:32186.14.LOP250578

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