Optics and Precision Engineering, Volume. 33, Issue 11, 1750(2025)

Geometric error identification of rotary axes based on dual-feature grooved workpiece

Ao ZHANG1, Sitong XIANG1、*, and Jianguo YANG2
Author Affiliations
  • 1Faculty of Mechanical Engineering and Mechanics, Ningbo University, Ningbo352, China
  • 2Faculty of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai0040, China
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    A method for identifying position-dependent geometric errors (PDGEs) of rotary axes in five-axis machine tools is proposed, employing dual-feature grooves. This approach entails machining two distinct types of feature grooves on a cubic workpiece and implementing four measurement modes to facilitate high-precision identification of rotary axis geometric errors. Unlike conventional feature workpieces, the proposed design does not impose stringent requirements on groove depth and length, thereby substantially reducing material removal while mitigating the effects of cutting forces, thermal deformation, and linear axis errors on measurement outcomes. Furthermore, the identification model is designed to amplify the influence of angular error motions, diminishing the impact of measurement uncertainty on identification accuracy and enhancing result reliability. Comparative experiments with the T-block identification method confirm the method’s accuracy, demonstrating a maximum deviation of 2.7 μm for displacement error identification and -2.3″ for angular error identification, with an average consistency of 93.6% between the two methods.

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    Ao ZHANG, Sitong XIANG, Jianguo YANG. Geometric error identification of rotary axes based on dual-feature grooved workpiece[J]. Optics and Precision Engineering, 2025, 33(11): 1750

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    Paper Information

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    Received: Apr. 8, 2025

    Accepted: --

    Published Online: Aug. 14, 2025

    The Author Email: Sitong XIANG (xiangsitong@nbu.edu.cn)

    DOI:10.37188/OPE.20253311.1750

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