Chinese Journal of Lasers, Volume. 50, Issue 16, 1602102(2023)

V-Groove Morphology of Laser Directly Subtractive Forming by Electromagnetic Composite Field

Liang Wang1,2,3, Songwei Xie1,2,3, Siyuan Fan1,2,3, Yaxing Wang1,2,3, Honghao Ge1,2,3, Yong Hu1,2,3, Gang Dong1,2,3, and Jianhua Yao1,2,3、*
Author Affiliations
  • 1Institute of Laser Advanced Manufacturing, Zhejiang University of Technology, Hangzhou 310023, Zhejiang, China
  • 2College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, Zhejiang, China
  • 3Collaborative Innovation Center of High-End Laser Manufacturing Equipment Co-Sponsored by Ministry and Province, Hangzhou 310023, Zhejiang, China
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    Figures & Tables(14)
    Schematic of direct molding V-groove by laser material reduction driven by electromagnetic composite field
    Three-dimensional shape of V-groove. (a) j=0 A·mm-2, B=0 mT; (b) j=5 A·mm-2, B=1200 mT
    Shape of upper end and contour line of bottom of V-groove
    Metallographic diagrams of cross section of V-groove. (a) j =0 A·mm-2, B=0 mT; (b) j=5 A·mm-2, B=1200 mT
    Effect of magnetic field intensity on V-groove morphology. (a) B=0 mT; (b) B=400 mT; (c) B=800 mT;(d) B=1200 mT
    Influence of magnetic field intensity on thickness of V-groove bottom remelting layer. (a) B=0 mT; (b) B=400 mT; (c) B=800 mT; (d) B=1200 mT
    Cross-section metallographic diagrams of material reduction area at different scanning speeds. (a) 6 mm/s; (b) 8 mm/s; (c) 10 mm/s
    Influence of laser power and scanning speed on V-groove morphology. (a) Effect on angle; (b) effect on depth; (c) effect on upper width of V-groove
    Material removal efficiency under different laser powers and scanning speeds
    Machining accuracy of V-groove. (a) Angle and roughness; (b) height of V-groove from bottom to surface
    Laser material reduction process without electromagnetic composite field
    Laser material reduction process driven by electromagnetic composite field
    Schematics of laser material reduction mechanism driven by electromagnetic composite field. (a) Schematic for force analysis of molten pool; (b) V-groove forming process
    • Table 1. Process parameters of laser material reduction manufacturing

      View table

      Table 1. Process parameters of laser material reduction manufacturing

      ParameterValue

      Laser power

      P /W

      1200-2000

      Scanning speed

      v /(mm·s-1

      6-10

      Current density

      j /(A·mm-2

      5

      Magnetic flux density

      B /mT

      0-1200

      Gas pressure

      p /MPa

      0.8
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    Liang Wang, Songwei Xie, Siyuan Fan, Yaxing Wang, Honghao Ge, Yong Hu, Gang Dong, Jianhua Yao. V-Groove Morphology of Laser Directly Subtractive Forming by Electromagnetic Composite Field[J]. Chinese Journal of Lasers, 2023, 50(16): 1602102

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    Paper Information

    Category: Laser Forming Manufacturing

    Received: Jul. 7, 2022

    Accepted: Oct. 19, 2022

    Published Online: Aug. 9, 2023

    The Author Email: Yao Jianhua (laser@zjut.edu.cn)

    DOI:10.3788/CJL221032

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