Acta Optica Sinica, Volume. 45, Issue 2, 0222001(2025)

Design of Multi-Angle Annular Uniform Illumination System for Curved Optical Surface Defect Detection

Kun Mo1, Xi Hou2、*, Hu Deng1, Mengcong Ma2, Shuai Zhang2, and Mingze Li2
Author Affiliations
  • 1School of Information Engineering, Southwest University of Science and Technology, Mianyang 621010, Sichuan , China
  • 2Institute of Optics and Electronics, Chinese Academy of Sciences, Chengdu 610209, Sichuan , China
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    Figures & Tables(18)
    Schematic diagrams of curved optical element surface illumination. (a) Large divergence angle illumination; (b) small divergence angle illumination
    Schematic diagrams of illumination effect at different angle of incidence. (a) Ideal angular incidence; (b) large angle incidence; (c) small angle incidence
    Annular light source illumination. (a) Schematic diagram of multi-angle illumination; (b) schematic diagram of azimuthal symmetrical illumination compensation
    Schematic diagram of key parameter calculation for extended source plano-convex lens
    Schematic diagram of plano-convex lens design
    Plano-convex lens model. (a) Lens profile busbar; (b) lens 3D model
    Illumination at working distance of 150 mm. (a) Normal illumination; (b) oblique illumination; (c) symmetric illumination; (d) illuminance distribution of normal illumination; (e) illuminance distribution of oblique illumination; (f) illuminance distribution of symmetric illumination
    Illuminance distribution and divergence angle. (a) Lateral illuminance distribution curves for normal incidence at different distances; (b) angular distribution of light emitted from a single light source
    Illumination models with incident angles. (a) 60° incident illumination; (b) 45° incident illumination; (c) 30° incident illumination; (d) illuminance distribution of 60° illumination; (e) illuminance distribution of 45° illumination; (f) illuminance distribution of 30° illumination
    Illuminance distribution of ring light at different incident angles
    Curved optical element simulation models. (a) Concave simulation model; (b) convex simulation model
    Simulating the camera’s reception of reflected light. (a) Design light source; (b) 45° illumination; (c) 50° illumination; (d) classical ring light model; (e) classical ring light 45° illumination; (f) classical ring light 50° illumination
    Analysis of surface machining influence factors. (a) Impact of machining precision; (b) impact of cyclic errors
    Illuminance distribution with a 0.1 mm light source translation. (a) Illuminance distribution along the X-axis; (b) illuminance distribution along the Y-axis
    • Table 1. Perpendicular incidence of a single light source at different distances

      View table

      Table 1. Perpendicular incidence of a single light source at different distances

      Light working

      distance /mm

      Center illuminance /(104 lx)Half-width of the effectiveillumination area /mmU /%Half-width of the actualillumination area /mm
      10010.097.9691.9411.31
      1206.8010.5092.6913.87
      1404.9013.0093.1716.28
      1603.7215.3092.8718.70
      1802.9617.7092.6521.10
      2002.3919.9992.1923.40
    • Table 2. Annular light illumination at different angles of incidence

      View table

      Table 2. Annular light illumination at different angles of incidence

      Angle /(°)Light working distance /mmCenter illuminance /(105 lx)Re /mmU /%Rs /mmLighting efficiency /%
      30200.001.6222.1891.3529.2957.57
      35174.352.0319.0592.0526.0554.27
      40155.572.4116.9291.2123.4751.03
      45141.422.6715.8790.7321.7548.64
      50130.542.8214.8989.3820.6247.97
      55122.082.9613.2790.6019.5937.64
      60115.472.9312.2589.5018.9731.47
    • Table 3. Illumination of concave surfaces with different radius of curvature

      View table

      Table 3. Illumination of concave surfaces with different radius of curvature

      Curvatureradius /mmCenter illuminance /(105 lx)Re /mmU /%
      1502.6716.0990.70
      2002.6715.9790.96
      2502.6715.9590.32
      3002.6715.9290.40
      2.6715.8790.73
    • Table 4. Illumination of convex surfaces with different radius of curvature

      View table

      Table 4. Illumination of convex surfaces with different radius of curvature

      Curvatureradius /mmCenter illuminance /(105 lx)Re /mmU /%
      1502.6715.2991.16
      2002.6715.4790.81
      2502.6715.6090.81
      3002.6715.6591.10
      2.6715.8790.73
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    Kun Mo, Xi Hou, Hu Deng, Mengcong Ma, Shuai Zhang, Mingze Li. Design of Multi-Angle Annular Uniform Illumination System for Curved Optical Surface Defect Detection[J]. Acta Optica Sinica, 2025, 45(2): 0222001

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    Paper Information

    Category: Optical Design and Fabrication

    Received: Sep. 2, 2024

    Accepted: Oct. 23, 2024

    Published Online: Jan. 22, 2025

    The Author Email: Hou Xi (houxi@ioe.ac.cn)

    DOI:10.3788/AOS241503

    CSTR:32393.14.AOS241503

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