Chinese Journal of Lasers, Volume. 51, Issue 4, 0402101(2024)

Laser Processing of Carbon Fiber Reinforced Polymer Composites and Their Application in Aerospace Field (Invited)

Xin Li1、*, Qimeng Song1, Xueqiang Zhang1, Shaoqian Wang1, and Kaihu Zhang2
Author Affiliations
  • 1Laser Micro/Nana Fabrication Laboratory, School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, China
  • 2Beijing Spacecrafts, China Academy of Space Technology, Beijing 100094, China
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    Figures & Tables(14)
    Mechanical machining process of CFRP. (a) Schematics of mechanical processing of CFRP (turning, milling, drilling)[14]; (b) comparison of different drill bits and CFRP drilling results[17]; (c) results of continuous drilling on CFRP by drill bits with/without sawtooth structure[18]; (d) effects of different knurling mills on surface roughness of CFRP[19]
    Ultrasonic machining process of CFRP. (a) RUEM diagram of CFRP[28]; (b) detailed illustrations of hole entrances for CD and RUEM processes[28]; (c) scanning electron microscope (SEM) images of CFRP surface processed by CSG and RUM processes[29]; (d) images of CFRP surface processed by conventional milling (CM) and RUAM processes[30]
    Water jet processing of CFRP. (a) Comparison of CFRP slits machined by different hydraulic abrasive water jets[38]; (b)‒(d) common CFRP defect forms in water jet machining (notch quality, layering, and abrasive embedding)[35,42]
    Electrical discharge machining of CFRP. (a)(b) Thermal damage easily caused by electric discharge machining of CFRP[49-50]; (c) drilling hole qualities during electric discharge machining of CFRP under different energy application methods[51]
    Morphologies of traditional laser processed CFRP. CFRP machined with (a) Nd∶YAG pulsed laser, (b) disk laser, and (c) CO2 laser[62]; CFRP cross sections cut with (d) continuous wave and (e) nanosecond pulsed CO2 laser[66]; drilling results with (f) millisecond, (g) nanosecond, and (h) picosecond laser[67]
    Results of ultrafast laser processing of CFRP. (a)‒(d) Schematics and results of picosecond laser "double rotation" drilling of CFRP[68]; slit topographies of CFRP cut with high-power picosecond laser when scanning times are (e) 50, (f) 100, (g) 200[69]; (h) femtosecond laser drilling of CFRP[71]
    Water guided laser processing of CFRP. (a) Schematic of water-guided laser processing[77]; (b) comparison of CFRP sections cut by water-guided laser and conventional laser[78]; (c) slit morphology of 4 mm thick CFRP after water-guided laser processing[79]
    Laser drilling of CFRP. (a) Influence of laser AOI on CFRP sidewall taper[90]; (b) schematic of "double beam" laser drilling process and hole cross-section morphology[91]; (c) schematic and processing effect of sequential scanning mode and interlaced scanning mode[92]
    Laser surface treatment of CFRP. (a) Surface morphologies of CFRP treated with infrared and ultraviolet radiation[94]; (b) laser preparation of CFRP Surface Micro/Nanostructures[96]
    Laser welding of CFRP and metal materials. Comparison of bubbles during laser welding of CFRP and steel (a) before and (b) after optimization[99]; (c) rectangular and (d) Gaussian laser joining of CFRP and Al-Li alloy[100]
    Mechanism of interaction between laser and CFRP. (a) Numerical model for homogenization treatment of CFRP[107]; (b) numerical model for heterogeneous treatment of CFRP[110]; (c) CFRP high-speed camera observation experiment[112]; (d) CFRP detection experiment by acoustic emission technology[114]
    Applications of CFRP in aircraft. (a) Material distribution of Boeing 787[116]; (b) material distribution of Airbus A350[117]; (c) material distribution and (d) composite tail of MQ-1 Predator unmanned aerial vehicle[118]; (e) application parts of helicopter composite materials[119]
    Application of CFRP on Hercules-4 launch vehicle[121]
    Applications of CFRP on satellites[123]. (a) A certain satellite probe is covered with CFRP skin; (b) satellite antenna CFRP support ribs
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    Xin Li, Qimeng Song, Xueqiang Zhang, Shaoqian Wang, Kaihu Zhang. Laser Processing of Carbon Fiber Reinforced Polymer Composites and Their Application in Aerospace Field (Invited)[J]. Chinese Journal of Lasers, 2024, 51(4): 0402101

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    Paper Information

    Category: Laser Forming Manufacturing

    Received: Nov. 3, 2023

    Accepted: Dec. 13, 2023

    Published Online: Feb. 20, 2024

    The Author Email: Li Xin (lixin02@bit.edu.cn)

    DOI:10.3788/CJL231358

    CSTR:32183.14.CJL231358

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