Laser & Optoelectronics Progress, Volume. 61, Issue 12, 1211004(2024)

Adaptive Binocular Digital Fringe Projection Method for High Reflective Surfaces

Jingfa Lei1,2, Bo Zhao1,2, Ruhai Zhao1,2、*, Yongling Li1,3, and Miao Zhang1,2
Author Affiliations
  • 1School of Mechanical and Electrical Engineering, Anhui Jianzhu University, Hefei 230601, Anhui, China
  • 2Anhui Key Laboratory of Intelligent Manufacturing of Construction Machinery, Hefei 230601, Anhui, China
  • 3Sichuan Key Laboratory of Process Equipment and Control Engineering, Zigong 643000, Sichuan, China
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    Figures & Tables(13)
    Schematic of binocular fringe projection
    Flowchart for determining optimal projected intensity
    Deviation chart of phase mapping. (a) Phase mapping bias of the low-exposure method; (b) phase mapping bias of the proposed method
    Experimental device and scene image
    Steel plate images and binary images collected by left and right cameras. (a) Image collected by left camera; (b) binary image of the high reflective area of the left camera; (c) image collected by right camera; (d) binary image of the high reflective area of the right camera
    Stripe images of highly reflective areas of the steel plate obtained by different methods. (a) (e) Existing binocular method; (b) (f) method in Ref. [10]; (c) (g) method in Ref. [12]; (d) (h) proposed method
    Phase error comparison of the 500th row of the four methods. (a) Overall error; (b) local amplification error
    Point cloud results of the flange piece, the surface of the steel gear pump, and the ladder standard block measured by five different methods. (a) Existing binocular method; (b) method in Ref. [10]; (c) method in Ref. [12]; (d) method in Ref. [13]; (e) proposed method
    3D shape reconstruction results of flange plate, steel gear pump surface, and stepped standard block obtained five different methods. (a) Existing binocular method; (b) method in Ref. [10]; (c) method in Ref. [12]; (d) method in Ref. [13]; (e) proposed method
    Height difference measured by the proposed method
    • Table 1. Parameter comparison of different methods

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      Table 1. Parameter comparison of different methods

      ParameterExisting binocular methodMethod in Ref.[10Method in Ref.[12Proposed method
      RMSE of 500th row /(10-3 rad)159.98361.247628.18460.6885
      MRE of 500th row /(10-3 rad)15.83410.927962.10750.5431
    • Table 2. Saturation point error detection results measured by different methods

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      Table 2. Saturation point error detection results measured by different methods

      MethodNumber of saturation points of the left cameraNumber of saturation points of the right cameraEffective compensation rate of the left camera /%Effective compensation rate of the right camera /%
      Existing binocular method38091150500
      Method in Ref.[10577898.5099.32
      Method in Ref.[1217323595.4597.95
      Method in Ref.[1329044192.3896.17
      Proposed method208499.4799.26
    • Table 3. Comparative analysis of error measured by different methods

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      Table 3. Comparative analysis of error measured by different methods

      MethodNumber of point cloudsRMSE /mmHeight /mmHeight error /mmRelative error /%
      Existing binocular method109700.25239.226+0.226+2.511
      Method in Ref.[10129620.08849.112+0.112+1.244
      Method in Ref.[12128170.11909.101+0.101+1.122
      Method in Ref.[13126280.12589.138+0.138+1.534
      Proposed method131470.05099.063+0.063+0.700
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    Jingfa Lei, Bo Zhao, Ruhai Zhao, Yongling Li, Miao Zhang. Adaptive Binocular Digital Fringe Projection Method for High Reflective Surfaces[J]. Laser & Optoelectronics Progress, 2024, 61(12): 1211004

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    Paper Information

    Category: Imaging Systems

    Received: Jul. 12, 2023

    Accepted: Aug. 22, 2023

    Published Online: Jun. 5, 2024

    The Author Email: Ruhai Zhao (zhaoruhai@ahjzu.edu.cn)

    DOI:10.3788/LOP231704

    CSTR:32186.14.LOP231704

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