Chinese Journal of Lasers, Volume. 52, Issue 4, 0402401(2025)

High‐Throughput Helical Drilling of Shaped Micro‐Hole Arrays with Multi‐Beam Ultrafast Laser

Zhanwen A1,3, Penghui Zhang1, Yao Lu2, Kaihu Fu2, Nan Zhao2, and Guisheng Zou3、*
Author Affiliations
  • 1School of Mechanical Engineering, Qinghai University, Xining 810016, Qinghai , China
  • 2Beijing Institute of Remote Sensing Equipment, Beijing 100854, China
  • 3Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China
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    Figures & Tables(10)
    Schematic of multi-system collaborative micro-hole drilling platform
    Effect of focal position on hole shape during stepwise adjustment of drilling parameters
    Machining results based on drilling parameter two-stage adjustment process of "first lower penetrating hole and then upper expanding hole"
    Effects of change range and rate of drilling parameters on hole shape (L is -6‒6 mm)
    Simulation of multi-beam helical drilling. (a) Optical path simulation model; (b) spot paths and rotation radii of sub-beams near focal plane; (c) influence of angle of beam incident of Dove prism on focused sub-beam angle during helical drilling process; (d)‒(f) focused sub-beam angle changes during helical drilling process under different beam splitting modes
    Parallel processing process of 9 beams (3×3) captured by coaxial imaging system
    Uniformity of micro-holes drilled by multi-beam helical parallel processing system
    Coaxial images and SEM images of multi-beam helical drilling process under different beam-splitting modes. (a)(b) 1×9;
    Multi-beam processing of shaped micro-holes based on dynamic regulation of optical rotation parameters. (a) Coaxial images at different moments and final micro-hole cross-section during 16-beam (4×4) helical parallel processing ; (b) schematic of dynamic change of beam-rotation angle; (c) cross section of shaped micro-holes drilled by multi-beam helical processing system
    • Table 1. Comparison of two processes for helical drilling of shaped micro-hole

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      Table 1. Comparison of two processes for helical drilling of shaped micro-hole

      ProcessStepwiseContinuous
      Path of laser spot and resulted hole wall
      Typical hole shape
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    Zhanwen A, Penghui Zhang, Yao Lu, Kaihu Fu, Nan Zhao, Guisheng Zou. High‐Throughput Helical Drilling of Shaped Micro‐Hole Arrays with Multi‐Beam Ultrafast Laser[J]. Chinese Journal of Lasers, 2025, 52(4): 0402401

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    Paper Information

    Category: Laser Micro-Nano Manufacturing

    Received: Jul. 22, 2024

    Accepted: Aug. 21, 2024

    Published Online: Jan. 20, 2025

    The Author Email: Zou Guisheng (zougsh@tsinghua.edu.cn)

    DOI:10.3788/CJL241076

    CSTR:32183.14.CJL241076

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