Journal of Synthetic Crystals, Volume. 53, Issue 7, 1186(2024)

Effect of Electromagnetic Directional Solidification and Purification on Primary Silicon Enrichment Behavior in Al-50%Si Alloy

LIU Jiaxu, ZHANG Yintao, TANG Hong, CHEN Jiahui, CHEN Guangyu, HE Zhanwei, ZHAO Ziwei, and GAO Mangmang*
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    In the process of preparing polycrystalline silicon using Al-Si alloy purification, the enrichment of primary silicon can effectively reduce the consumption of aluminum and acid in the subsequent pickling process, thereby lowering the separation cost of high-purity primary silicon. Electromagnetic directional solidification is one of the best methods for preparing polycrystalline silicon currently due to its advantages such as simple process and strong controllability. However, there is a lack of systematic research on how various process parameters affect the enrichment of primary silicon. Therefore, this study investigates the effects of initial solidification temperature, crucible initial position, and descent rate on the behavior of primary silicon enrichment during the solidification process of Al-50% Si (mass fraction) alloy, and characterizes the morphology of primary silicon grains within the enrichment zone. The results show that when the initial solidification temperature is 950 ℃ , the initial crucible position is - 5 mm, and the crucible descent rate is 2 mm/ h, primary silicon is mainly concentrated in the lower part of the ingot with a maximum enrichment rate of 79. 1% , which is the optimal combination of processes. At the same time, as the degree of primary silicon enrichment increases, the primary silicon grains change from “ disk-like” to coarse “spherical”, which helps reduce the inclusion of primary silicon and improve its purity.

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    LIU Jiaxu, ZHANG Yintao, TANG Hong, CHEN Jiahui, CHEN Guangyu, HE Zhanwei, ZHAO Ziwei, GAO Mangmang. Effect of Electromagnetic Directional Solidification and Purification on Primary Silicon Enrichment Behavior in Al-50%Si Alloy[J]. Journal of Synthetic Crystals, 2024, 53(7): 1186

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    Paper Information

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    Received: Mar. 3, 2024

    Accepted: --

    Published Online: Aug. 22, 2024

    The Author Email: Mangmang GAO (gaomm@nxu.edu.cn)

    DOI:

    CSTR:32186.14.

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