Chinese Journal of Lasers, Volume. 50, Issue 20, 2002203(2023)

Microstructure and Wear Resistance of Laser Cladding Al-Si-Ni-WC Coating on Aluminum Brake Disc Surfaces

Peng Zhao1, Shouren Wang1、*, Gaoqi Wang1, Zhen Xiao1, Shaoping Gao1, and Xiaoping Liu2
Author Affiliations
  • 1College of Mechanical Engineering, University of Jinan, Jinan 250022, Shandong, China
  • 2Shandong Longji Machinery Co., Ltd., Longkou265700, Shandong, China
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    Figures & Tables(15)
    Laser cladding equipment and processing principle. (a) Principle diagram of processing; (b) laser; (c) cladding molding route
    XRD patterns of alloy coatings under different Ni mass fractions
    SEM images of coatings under different Ni mass fractions. (a) 20%; (b) 25%; (c) 30%; (d) 35%
    EDS images of coating when Ni mass fraction is 30%. (a1)-(a8) EDS images near WC; (b1)-(b8) EDS images in middle of coating
    Microhardness of coating cross section and SEM images of bonding surface. (a) Microhardness; (b) SEM image of bonding surface; (c) partial enlarged view of Fig. 5(b)
    Friction coefficients of substrate and coating under different temperatures. (a) Friction coefficient curves; (b) average friction coefficient
    Wear volumes of matrix and coating. (a) Wear volumes of substrate and coating under different Ni mass fractions; (b) wear volumes of substrate and coating when Ni mass fraction is 30% at different temperatures
    Wear depths of substrate and alloy coatings under different Ni mass fractions. (a) Substrate; (b) 20%; (c) 25%; (d) 30%
    Abrasion morphologies of substrate and cladding coating at different temperatures. (a) Substrate, normal temperature; (b) substrate, 100 ℃; (c) coating, normal temperature; (d) coating, 100 ℃
    Schematics of wear mechanism. (a) Early wear; (b) abrasive wear; (c) adhesive wear; (d) oxidative wear
    Electrochemical polarization curves of substrate and alloy coating
    • Table 1. Chemical element compositions of ZL108 aluminum alloy matrix

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      Table 1. Chemical element compositions of ZL108 aluminum alloy matrix

      MaterialMass fraction /%
      SiMgCuMnZnAl
      Substrate11.0-13.00.4-1.01.0-2.00.3-0.9<0.2Bal.
    • Table 2. Chemical element compositions of cladding alloy powder

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      Table 2. Chemical element compositions of cladding alloy powder

      Scheme No.Mass fraction /%
      SiWCCuCrNiAl
      118.05.02.00.320Bal.
      218.05.02.00.325Bal.
      318.05.02.00.330Bal.
      418.05.02.00.335Bal.
    • Table 3. Process parameters of laser cladding experiment

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      Table 3. Process parameters of laser cladding experiment

      ParameterValue
      Laser power /W1400
      Sweep speed /(mm·min-1300
      Powder feed rate /(L·min-10.3
      Gas flow rate /(L·min-18
      Spot diameter /mm2
      Overlap rate /%30
    • Table 4. Electrochemical calculation results of substrate and coating

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      Table 4. Electrochemical calculation results of substrate and coating

      MaterialIcorr /(mA·cm-2Ecorr /V
      Substrate-0.514×10-5-1.367
      20%Ni coating-0.521×10-5-1.314
      25%Ni coating-0.934×10-5-1.276
      30%Ni coating-1.512×10-5-1.197
      35%Ni coating-1.986×10-5-0.984
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    Peng Zhao, Shouren Wang, Gaoqi Wang, Zhen Xiao, Shaoping Gao, Xiaoping Liu. Microstructure and Wear Resistance of Laser Cladding Al-Si-Ni-WC Coating on Aluminum Brake Disc Surfaces[J]. Chinese Journal of Lasers, 2023, 50(20): 2002203

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    Paper Information

    Category: Laser Surface Machining

    Received: Apr. 17, 2023

    Accepted: May. 15, 2023

    Published Online: Aug. 28, 2023

    The Author Email: Wang Shouren (me_wangsr@ujn.edu.cn)

    DOI:10.3788/CJL230731

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