Chinese Journal of Lasers, Volume. 51, Issue 18, 1801009(2024)

Femtosecond Laser Processing of Straight and Inverted Tapered Holes with Aspect Ratio of >20 on Nickel‑Based Alloy

Mingxia Ban1, Zhaolin Chai1, Manshi Wang1, Nan Zhang1、*, and Bing Liu2
Author Affiliations
  • 1Institute of Modern Optics, College of Electronic Information and Optical Engineering, Nankai University, Tianjin 300350, China
  • 2Rocket Force Characteristic Medical Center, Beijing 100088, China
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    Figures & Tables(12)
    Schematic of experimental setup for processing high-aspect-ratio straight and inverted tapered holes using spinning beam method
    Schematics of spinning beam drilling method. (a) After passing through tilted optical window, lateral displacement is generated for femtosecond laser, and optical window and half-wave plate rotate at angular speed of ω; (b) rotation of femtosecond laser after being focused by lens is similar to precession of gyroscope, with angular velocity of ω around Z-axis, and polarization direction rotates at angular velocity of 2ω around direction of light propagation
    Holes processed using spinning beam machining method. (a) Variation of hole diameters on top and bottom surfaces with processing time; (b) variation of hole taper angle with processing time; (c1)‒(c8) SEM images of top and bottom surfaces of holes at different processing time
    Holes processed using polarization trepanning method (first stage of two-stage drilling). (a) Change in hole diameter on bottom surface with processing time; (b) change in hole taper angle with processing time; (c1)‒(c4) SEM images of top and bottom surfaces of holes at different processing time
    Holes processed using polarization trepanning method (second stage of two-stage drilling). (a) Change in hole diameter on bottom surface with processing time; (b) change in hole taper angle with processing time; (c1)‒(c6) SEM images of top and bottom surfaces of holes at different processing time
    Comparison between spinning beam machining method and dual-stage machining method
    SEM images of holes before and after adding circular mask. (a)‒(d) Polarization trepanning machining for 1500 s;
    • Table 1. Hole parameters and their calculation methods

      View table

      Table 1. Hole parameters and their calculation methods

      ParameterExpression
      Hole diameter D2Sπ
      Aspect ratioL/Dtop
      Hole taper anglearctanDtop-Dbtm2L
      Hole roundnessCπD
    • Table 2. Parameters of holes in Figs. 3(c1)‒(c8)

      View table

      Table 2. Parameters of holes in Figs. 3(c1)‒(c8)

      Processing

      time /s

      Dtop /μmStop /μm2Dbtm /μmSbtm /μm2

      Hole roundness

      on top surface

      Hole roundness on

      bottom surface

      Hole taper angle /(°)Aspect ratio
      130099.67811.0693743.10.981.030.3823
      2580105.58757.9804770.61.111.050.3122
      3120105.38714.6104.48551.01.091.180.0022
      3780103.48402.3116.810709.50.981.03-0.1722
    • Table 3. Parameters of holes in Figs. 4(c1)‒(c4)

      View table

      Table 3. Parameters of holes in Figs. 4(c1)‒(c4)

      Processing

      time t1 /s

      Dtop /μmStop /μm2Dbtm /μmSbtm /μm2

      Hole roundness

      on top surface

      Hole roundness on

      bottom surface

      Hole taper angle /(°)Aspect ratio
      1500104.28540.158.42682.01.101.120.5722
      165099.67790.658.72707.21.011.130.5123
    • Table 4. Parameters of holes in Figs. 5(c1)‒(c6)

      View table

      Table 4. Parameters of holes in Figs. 5(c1)‒(c6)

      t1+t2 /sDtop /μmStop /μm2Dbtm /μmSbtm /μm2

      Hole roundness

      on top surface

      Hole roundness

      on bottom surface

      Hole taper angle /(°)Aspect ratio
      1500+0104.28540.158.42682.01.091.120.5722
      1500+108098.27586.998.07550.81.051.100.0023
      1500+144099.47765.9111.59758.51.101.04-0.1523
    • Table 5. Roundness of holes in Fig. 7

      View table

      Table 5. Roundness of holes in Fig. 7

      t1+t2 /s

      Hole roundness

      without circular mask

      Hole roundness

      with circular mask

      TopBottomTopBottom
      1500+01.101.121.011.01
      1500+12601.071.131.011.01
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    Mingxia Ban, Zhaolin Chai, Manshi Wang, Nan Zhang, Bing Liu. Femtosecond Laser Processing of Straight and Inverted Tapered Holes with Aspect Ratio of >20 on Nickel‑Based Alloy[J]. Chinese Journal of Lasers, 2024, 51(18): 1801009

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    Paper Information

    Category: laser devices and laser physics

    Received: May. 8, 2024

    Accepted: Jul. 16, 2024

    Published Online: Sep. 9, 2024

    The Author Email: Zhang Nan (zhangn@nankai.edu.cn)

    DOI:10.3788/CJL240850

    CSTR:32183.14.CJL240850

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