Chinese Journal of Lasers, Volume. 46, Issue 5, 0502002(2019)

Numerical Simulation and Surface Morphology of Laser-Cleaned Aluminum Alloy Paint Layer

Liaoyuan Gao, Jianzhong Zhou*, Qi Sun, Huating Li, Ming Zhu, Zhaoheng Guo, and Jianian Yang
Author Affiliations
  • School of Mechanical Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013, China
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    Figures & Tables(13)
    Principle diagram of laser cleaning
    Finite element model and meshing of laser cleaned samples
    Surface temperature field distributions of acrylic polyurethane paint layer at different scanning moments. (a) t=0.002 s; (b) t=0.003 s; (c) t=0.004 s; (d) t=0.048 s
    Temperature field distributions in depth direction
    Temperature field distributions at different scanning speeds. (a) Scanning speed of 2500 mm/s and spot overlapping of 50%; (b) scanning speed of 5000 mm/s and spot overlapping of 0
    Maximum surface temperature curves of paint layer and substrate at different scanning speeds
    Maximum surface temperature curves of paint layer and substrate at different laser energy densities
    Surface temperature field distributions at laser energy density of 25 J/cm2. (a) Paint layer; (b) substrate
    Cleaning depths at different energy densities. (a) 5 J/cm2; (b) 15 J/cm2; (c) 25 J/cm2; (d) 40 J/cm2
    Three-dimensional surface topographies of aluminum alloy substrate after cleaning by laser with different energy densities. (a) 15 J/cm2; (b) 25 J/cm2; (c) 40 J/cm2; (d) 50 J/cm2
    SEM images of aluminum alloy substrate after cleaning by laser with different energy densities. (a) 5 J/cm2; (b) 15 J/cm2; (c) 25 J/cm2; (d) 40 J/cm2
    • Table 1. Thermophysical parameters of acrylic polyurethane and 2024 aluminum alloy

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      Table 1. Thermophysical parameters of acrylic polyurethane and 2024 aluminum alloy

      ParameterAcrylicpolyurethane2024aluminum alloy
      Density /(kg·m-3)10623900
      Specific heat /(J·kg-1·℃-1)2152.8900
      Heat conductivity /( W·m-1·℃-1)0.19227
      Melting point /℃125500-600
      Boiling point /℃141.5
    • Table 2. Technical parameters of IPG-HP-100 pulsed fiber laser

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      Table 2. Technical parameters of IPG-HP-100 pulsed fiber laser

      ParameterValue
      Wavelength /nm1064
      Laser power /W100
      Pulse width /ns100
      Focused spot diameter /μm50
      Maximum scanning speed /(mm·s-1)8000
      Maximum repetition rate /kHz100
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    Liaoyuan Gao, Jianzhong Zhou, Qi Sun, Huating Li, Ming Zhu, Zhaoheng Guo, Jianian Yang. Numerical Simulation and Surface Morphology of Laser-Cleaned Aluminum Alloy Paint Layer[J]. Chinese Journal of Lasers, 2019, 46(5): 0502002

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    Paper Information

    Category: laser manufacturing

    Received: Dec. 7, 2018

    Accepted: Feb. 28, 2019

    Published Online: Nov. 11, 2019

    The Author Email: Zhou Jianzhong (zhoujz@ujs.edu.cn)

    DOI:10.3788/CJL201946.0502002

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