Chinese Journal of Lasers, Volume. 46, Issue 5, 0502002(2019)

Numerical Simulation and Surface Morphology of Laser-Cleaned Aluminum Alloy Paint Layer

Liaoyuan Gao, Jianzhong Zhou*, Qi Sun, Huating Li, Ming Zhu, Zhaoheng Guo, and Jianian Yang
Author Affiliations
  • School of Mechanical Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013, China
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    The finite element model for an acrylic polyurethane paint layer cleaned by a nanosecond pulsed laser on a 2024 aluminum alloy surface was established using COMSOL Multiphysics. The effects of different parameters on the laser cleaning temperature field and cleaning depth were analyzed, and the findings were verified by an experimental study. The results show that the scanning speed affects the cleaning efficiency in the form of an overlapping rate, where a low scanning speed corresponds to a reduced cleaning rate. A suitable cleaning efficiency is achieved with an overlapping rate of 50%. As the laser energy density increases, the maximum surface temperatures of the paint layer and the substrate increase linearly. When the laser energy density reaches 25 J/cm 2, the paint material in the laser irradiation region is completely removed and the ablation depth of the aluminum alloy substrate is 50 μm. For a laser energy density of 25 J/cm 2 and an overlapping ratio of 50%, the peak-to-valley height of the substrate surface groove is 50.234 μm. Thus, a suitable surface that meets the coating process requirements can be obtained with these parameters. These results provide a reference for studying nanosecond pulse laser cleaning and for selecting appropriate process parameters.

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    Liaoyuan Gao, Jianzhong Zhou, Qi Sun, Huating Li, Ming Zhu, Zhaoheng Guo, Jianian Yang. Numerical Simulation and Surface Morphology of Laser-Cleaned Aluminum Alloy Paint Layer[J]. Chinese Journal of Lasers, 2019, 46(5): 0502002

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    Paper Information

    Category: laser manufacturing

    Received: Dec. 7, 2018

    Accepted: Feb. 28, 2019

    Published Online: Nov. 11, 2019

    The Author Email: Zhou Jianzhong (zhoujz@ujs.edu.cn)

    DOI:10.3788/CJL201946.0502002

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