Laser & Optoelectronics Progress, Volume. 55, Issue 2, 011404(2018)

Development Status and Prospect of Selective Laser Melting of Mould Steels

Shifeng Wen1, Xiantai Ji1, Yan Zhou1,2、*, and Qingsong Wei1
Author Affiliations
  • 1State Key Laboratory of Material Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China;
  • 2School of Mechanical & Electrical Engineering, Wuhan Institute of Technology, Wuhan, Hubei 430205, China;
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    Figures & Tables(18)
    Diagrams of working principles for additive manufacturing equipments. (a) SLM; (b) EBM; (c) LENS
    (a) Inserted mould formed by EBM; (b) insert after machining
    Typical molten pool morphologies in mould steels formed by SLM. (a) Horizontal direction of formation; (b) height direction formation
    Typical microstructures of mould steels formed by SLM. (a) Boundary of molten pool; (b) inner of molten pool
    (a) Martensite structure in formed part; distributions of (b) Cr, (c) Ni and (d) C elements
    (a) Schematic of decarburization during SLM process; (b) topological structures of molten pool boundary, carbon-depleted and carbon-rich zones
    Different processing methods for tensile samples
    (a) Schematic of laser pulsed emission mode; (b) dimensional error of formed parts under different exposure time
    Vickers microhardness distributions of formed parts in Z direction under different preheating temperatures. (a) No preheating; (b) 200 ℃; (c) 400 ℃
    (a) TiC particles in formed parts; (b) diffraction pattern of selected area
    Wear rate and friction coefficient of SLM-processed H13 and TiB2/H13 nanocomposite formed by SLM
    Diagram of inserted mould with complex conformal cooling channels
    Injection mould with conformal cooling channels
    Tire mould
    Inserted mould
    • Table 1. Mechanical properties of typical mould steels formed by SLM

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      Table 1. Mechanical properties of typical mould steels formed by SLM

      MaterialHardnessσ0.2 /MPaσUTS /MPaElongation /%Young modulus /GPa
      AISI 420[27](50.7±0.99) HRC-1045±836.3193
      H13[28]59 HRC100313701.7-
      5CrNi4Mo[26]689.5HV0.2-15765.6-
      18Ni300[28]420HV101080120512181
    • Table 2. Effects of scanning strategy on efficiency of space filling and mechanical properties of formed parts

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      Table 2. Effects of scanning strategy on efficiency of space filling and mechanical properties of formed parts

      Scanning strategyEfficiency of space filling /%Hardness /HVσUTS /MPaYoung modulus /GPa
      Cross scanning99.73501120182
      Bi-directional scanning99.54201205181
    • Table 3. Typical SLM forming equipments and technical parameters

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      Table 3. Typical SLM forming equipments and technical parameters

      CompanyEquipmenttypeLaserpower /WThickness /μmScanning speed /(m·s-1)Formingsize /mm3
      EOSEOS M 29040020-1007250×250×325
      EOS M 400-44×40020-1007400×400×400
      SLM SolutionSLM 280 2.01×700 & 1×100020-7510280×280×365
      SLM 5004×70020-7510500×280×365
      Concept LaserM2 Cusing Multilaser2×40020-807250×250×280
      M Line Factory4×100020-1005400×400×425
      Huake 3DHK M25050020-1008250×250×250
      E-Plus-3DEP M25050020-1008250×250×300
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    Shifeng Wen, Xiantai Ji, Yan Zhou, Qingsong Wei. Development Status and Prospect of Selective Laser Melting of Mould Steels[J]. Laser & Optoelectronics Progress, 2018, 55(2): 011404

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    Paper Information

    Category: Lasers and Laser Optics

    Received: Jun. 20, 2017

    Accepted: --

    Published Online: Sep. 10, 2018

    The Author Email: Yan Zhou (1987@163.com)

    DOI:10.3788/LOP55.011404

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