Acta Optica Sinica, Volume. 38, Issue 10, 1022002(2018)

Mathematical Modeling Method for Generation of Gaussian-Type Removal Function in Fluid Jet Polishing

Zhongyu Wang**, Lianxin Zhang*, Pengfei Sun, Jian Li, and Chengzhen Yin
Author Affiliations
  • Institute of Machinery Manufacturing Technology, China Academy of Engineering Physics,Mianyang, Sichuan 621900, China
  • show less
    Figures & Tables(14)
    Schematic of removal function generation by rotating sweep in fluid jet polishing
    Schematic of mathematical model
    Influence of nozzle height on rotation axis when intersection points of jet beam and rotating spindle are at different positions. (a) Beneath workpiece surface; (b) on workpiece surface; (c) above workpiece surface; (d) well above workpiece surface
    Test platform of removal function model
    Distribution of rotation axis selected in verification experiment on symmetric axis of removal function. (a) 3D profile of removal function; (b) corresponding cross section
    Profile comparison of removal functions obtained by model calculation and practical experiment. (a) Rotation axis I; (b) rotation axis II; (c) rotation axis III; (d) rotation axis IV
    Distribution of rotation axis selected in calculation on symmetric axis of removal function. (a) 3D profile of removal function; (b) corresponding cross section
    Cross-sectional profiles of removal functions by rotating sweep obtained after calculations when rotation axes are at different positions. (a) O1; (b) O2; (c) O3; (d) O4; (e) O5; (f) O6; (g) O7; (h) O8
    Maximum removal depth of removal function. (a) Schematic; (b) under different rotation axes
    Removal diameter of removal function. (a) Schematic; (b) under different rotation axes
    Surfaces processed by different methods. (a) Traditional method; (b) Gaussian-type removal function
    PSD analysis of processed surfaces under different removal functions
    • Table 1. Parameters for verification experiment of removal function model

      View table

      Table 1. Parameters for verification experiment of removal function model

      Parameter typeContent
      Base fluidH2O
      AbrasiveCeO2
      Mass fraction of abrasive /%1
      Output pressure /MPa0.6
      Impact angle /(°)45
      Diameter of nozzle /mm1
      Dwelling time /s240
      Nozzle height /mm7
      Rotate speed of nozzle /(r·min-1)50
      Size of workpiece /(mm×mm×mm)20×20×10
    • Table 2. Parameters for fabrication with fixed oblique incidence

      View table

      Table 2. Parameters for fabrication with fixed oblique incidence

      Parameter typeContent
      Base fluidH2O
      AbrasiveCeO2
      Mass fraction of abrasive /%2
      Output pressure /MPa0.8
      Impact angle /(°)45
      Diameter of nozzle /mm1
      Dwelling time /s120
      Nozzle height /mm7
      Size of workpiece /(mm×mm×mm)20×20×10
    Tools

    Get Citation

    Copy Citation Text

    Zhongyu Wang, Lianxin Zhang, Pengfei Sun, Jian Li, Chengzhen Yin. Mathematical Modeling Method for Generation of Gaussian-Type Removal Function in Fluid Jet Polishing[J]. Acta Optica Sinica, 2018, 38(10): 1022002

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category: Optical Design and Fabrication

    Received: Mar. 28, 2018

    Accepted: May. 8, 2018

    Published Online: May. 9, 2019

    The Author Email:

    DOI:10.3788/AOS201838.1022002

    Topics