Chinese Journal of Lasers, Volume. 49, Issue 21, 2104002(2022)

Quality Inspection of Countersunk Holes Using Binocular Vision with Crossed Laser Lines

Hongping Wang*, Yu Wang, Shichen Zhao, and Xin Liu
Author Affiliations
  • Mechatronics Laboratory, School of Mechanical Engineering, Changchun University of Science and Technology, Changchun 130022, Jilin, China
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    Figures & Tables(21)
    Binocular stereo vision imaging model
    Flow chart of stereo matching based on perspective transformation and SA-MLP network
    Perspective transformation principle
    Schematic of stereo matching based on cross laser
    Matching based on perspective transformation
    SA-MLP network structure
    SA-MLP algorithm flow chart
    Comparison of standard error before and after compensation of different models
    Effect before and after projection point compensation. (a) Before compensation; (b) after compensation
    Online detection of binocular vision
    Three-dimensional reconstruction and flatness results of circular hole under different matching methods. (a) Point cloud data generated with traditional matching method; (b) z-axis histogram of point cloud data generated with traditional matching method; (c) point cloud distribution map generated with traditional matching method; (d) point cloud data generated with proposed matching method; (e) z-axis histogram of point cloud data generated with proposed matching method; (f) point cloud distribution map generated with proposed matching method
    Extracted countersink hole edge contour
    Schematic of spatial cone model
    Experimental platform
    Overall framework of visual inspection system
    Monocular vision inspection experiment and inspection process. (a) Experimental setup; (b) filtering; (c) reflection suppression; (d) binary extraction; (e) sampling calculation
    Sample drawing of different types of countersink holes. (a) Hole type 1; (b) hole type 2; (c) hole type 3
    Error diagrams of monocular and binocular vision measurement for different pore types. (a) Hole type 1; (b) hole type 2; (c) hole type 3
    • Table 1. Compensation results of different models

      View table

      Table 1. Compensation results of different models

      ModelStandard error /pixel
      MaxmumMinimumAverage valueStandard deviation
      Uncompensated0.5090.2740.4080.061
      MLP0.3970.2030.3230.053
      SA-MLP0.3550.2570.3100.028
    • Table 2. Comparison of point cloud flatness under different matching methods

      View table

      Table 2. Comparison of point cloud flatness under different matching methods

      Matching methodMean heightExtremumMax negative deviationMax positive deviationStandard deviation
      Ours-294.305-294.304-0.0180.0140.0061
      Local feature matching-294.306-294.372-0.0810.1150.0539
    • Table 3. Comparison of measurement results of countersink holes by two detection methods

      View table

      Table 3. Comparison of measurement results of countersink holes by two detection methods

      No.Inner hole diameter/mmDimple angle/(°)Dimple depth /mm
      MonocularBinocularMechanicsMonocularBinocularMechanicsMonocularBinocularMechanics
      16.0075.9916.02490.1790.1690.043.1363.1243.062
      26.0416.0466.02590.2689.9690.133.0813.0833.106
      35.9935.9836.01390.3290.2690.173.1473.0973.112
      Error0.0180.028 0.1360.127 0.0440.033 
      45.9975.9826.02699.93100.21100.063.0953.0373.062
      56.0326.0476.01899.84100.15100.033.0462.9923.016
      66.0286.0346.012100.03100.31100.163.1413.0793.103
      Error0.0200.031 0.1570.144 0.0340.024 
      710.0279.99210.01390.3190.2990.124.1344.1264.082
      810.03410.04810.01690.2690.1790.044.1214.1174.094
      910.02510.03410.00790.3390.2990.144.1464.1384.113
      Error0.0170.027 0.1860.152 0.0370.031 
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    Hongping Wang, Yu Wang, Shichen Zhao, Xin Liu. Quality Inspection of Countersunk Holes Using Binocular Vision with Crossed Laser Lines[J]. Chinese Journal of Lasers, 2022, 49(21): 2104002

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    Paper Information

    Category: Measurement and metrology

    Received: Jan. 10, 2022

    Accepted: Mar. 3, 2022

    Published Online: Nov. 9, 2022

    The Author Email: Wang Hongping (wanghongping@cust.edu.cn)

    DOI:10.3788/CJL202249.2104002

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