Chinese Optics Letters, Volume. 13, Issue 3, 032302(2015)

Design of a backlight module with a freeform surface by applying the Taguchi method

Yingcong Chen1, Shangsheng Wen1,2、*, and Pengcheng Song1
Author Affiliations
  • 1Institute of Polymer Optoelectronic Materials and Devices, South China University of Technology, Guangzhou 510640, China
  • 2State Key Laboratory of Luminescent Materials and Devices, South China University of Technology, Guangzhou 510640, China
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    Figures & Tables(9)
    Direct type LED backlight module (a) traditional structure; (b) new structure with a freeform surface.
    Mathematical model of the freeform surface.
    S/N ratios of (a) uniformity and (b) luminance at different levels.
    Relationship between the luminance and the thickness of the cavity.
    Luminance map of the backlight module with optimized parameters.
    • Table 1. Control Factors and Levels for Backlight Module Quality

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      Table 1. Control Factors and Levels for Backlight Module Quality

      SymbolParameter DescriptionNumber of LevelsLevel 1Level 2Level 3
      AMicrostructure3noConeCylinder
      BLight mixing distance3383025
      CArrangement of LEDs3TriangleSquareHexagon
      DMounting angle of LEDs350°90°
    • Table 2. Experiments Designed with a L9(34) Orthogonal Array

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      Table 2. Experiments Designed with a L9(34) Orthogonal Array

      Experiment NumberABCDUniformityLuminance (nits)S/N of UniformityS/N of Luminance
      1111155.646890.0734.9176.76
      2122266.867181.6736.5077.12
      3133368.507322.6236.7177.29
      4212361.966881.7935.8476.75
      5223167.947536.0336.6477.54
      6231263.597204.6236.0777.15
      7313265.937127.3436.3877.06
      8321364.007139.5136.1277.07
      9332166.447522.3836.4577.53
    • Table 3. ANOVA Results of Uniformity and Luminance

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      Table 3. ANOVA Results of Uniformity and Luminance

       FactorABCD
      UniformitySSd0.111.001.190.16
      Contribution (%)4.6540.4648.366.53
      LuminanceSSd0.040.370.140.09
      Contribution (%)5.9858.5321.4614.03
    • Table 4. Luminance of the Backlight Module with Optimized Parameters in a Nine-Point Test

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      Table 4. Luminance of the Backlight Module with Optimized Parameters in a Nine-Point Test

      y/x1650165
      2237318.5547388.1857229.667
      08062.33658655.67858142.987
      2237299.8697460.4077502.769
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    Yingcong Chen, Shangsheng Wen, Pengcheng Song, "Design of a backlight module with a freeform surface by applying the Taguchi method," Chin. Opt. Lett. 13, 032302 (2015)

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    Paper Information

    Category: Optical devices

    Received: Oct. 14, 2014

    Accepted: Dec. 22, 2014

    Published Online: Sep. 25, 2018

    The Author Email: Shangsheng Wen (shshwen@scut.edu.cn)

    DOI:10.3788/COL201513.032302

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