AEROSPACE SHANGHAI, Volume. 42, Issue 1, 141(2025)

Method of Launch Vehicle Capsule Automatic Riveting Quality Online Detection Based on Machine Vision

Zhendi YUAN*, Xingzhong XU, Wangding SHENG, and Qunlin CHENG
Author Affiliations
  • Shanghai Spaceflight Precision Machinery Institute, Shanghai201600, China
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    Figures & Tables(15)
    Automatic riveting process of the launch vehicle capsule
    Quality inspection process of riveted pier
    Riveting quality inspection system camera mounting and imaging models
    Comparison of shooting angels and posture images before and after distortion correction
    Flow chart of binary segmentation optimization algorithm
    Image of the edge of the rivet pier
    Comparison of pier head surface image before and after optimization
    Binary images of rivet leakage and crooked riveting defects
    Morphology treatment of rivet surface breakage and crack
    Robustness test data of system measurement
    • Table 1. Calibration results

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      Table 1. Calibration results

      内参单个像元宽/μm17.445 6
      单个像元高/μm17.431 8
      畸变系数矩阵5.799 5-3 160.258 3-0.003 3-0.000 7-8.796 3
      内参矩阵26 390.189 501 700.250 0026 411.007 8831.646 8001
      外参位移向量/mm-16.778 3-8.675 5460.392 6T
      旋转向量/rad-0.053 30.036 80.042 0T
    • Table 2. Measurement results of the key dimensions of the pier head

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      Table 2. Measurement results of the key dimensions of the pier head

      图像名称拟合直径/mm最大直径/mm最小直径/mm圆度
      铆钉漏铆图像5.986.205.830.37
      铆钉歪铆图像8.559.848.021.82
    • Table 3. Extraction of surface damage and crack connectivity domain information

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      Table 3. Extraction of surface damage and crack connectivity domain information

      表面破损
      连通域编号面积周长圆形度
      19342274.39
      31 2362915.46
      53 6745446.41
      91 1252775.43
      235501362.83
      2886742616.67
      表面裂纹
      18232194.64
      77091392.17
      172 0433354.37
      251 3042142.80
      296891422.33
      317962245.04
      381 6512924.13
      401 2383588.24
      491 0712193.36
      541 6453515.98
      672 3973203.41
      746981532.67
      822 81860810.44
      839002103.92
    • Table 4. Robustness test data analysis

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      Table 4. Robustness test data analysis

      项目直径测试圆度测试

      均值/

      mm

      极差/

      mm

      标准差/mm

      均值/

      mm

      极差/

      mm

      标准差/mm
      样本17.3690.020.004 50.0120.020.006 2
      样本27.3920.040.011 10.0410.040.012 1
      样本37.3350.040.011 00.0260.040.011 4
      样本47.3240.060.013 90.0100.040.013 8
      样本57.3720.040.011 10.0140.020.008 2
    • Table 5. Statistics of riveting quality discrimination results

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      Table 5. Statistics of riveting quality discrimination results

      类别检测合格/个检测不合格/个准确率/%
      合格铆钉492199.8
      不合格铆钉07100
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    Zhendi YUAN, Xingzhong XU, Wangding SHENG, Qunlin CHENG. Method of Launch Vehicle Capsule Automatic Riveting Quality Online Detection Based on Machine Vision[J]. AEROSPACE SHANGHAI, 2025, 42(1): 141

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    Paper Information

    Category: Integration of Material Structure and Function

    Received: Aug. 11, 2024

    Accepted: --

    Published Online: May. 13, 2025

    The Author Email:

    DOI:10.19328/j.cnki.2096-8655.2025.01.015

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