Chinese Journal of Lasers, Volume. 47, Issue 12, 1202001(2020)

Powder Separation and Its Suppression During Laser Cladding of Medical Ti/HA

Wang Chengdong, Bao Zhenlin, Ma Jianpu, and Zhang Kedong*
Author Affiliations
  • School of Mechanical and Electric Engineering, Soochow University, Suzhou, Jiangsu 215021, China
  • show less
    Figures & Tables(21)
    Morphologies of powders. (a) HA powders; (b) Ti powders
    Schematic of coaxial light feeding technology
    Physical diagrams of powders collection equipment. (a) Overall view; (b) enlarged view
    Map scanning of single-pass cladded 90%Ti+10%HA samples at same defocusing amount and scanning speed and different laser powers. (a) 400 W; (b) 600 W; (c) 800 W; (d) 1000 W
    Schematic of powders collection
    Map scanning images of powders. (a) Ca element map scanning image of HA powders; (b) Ti and Ca elements map scanning composite image of Ti/HA powders
    Particle size distribution map of HA powders
    Powders sample. (a)(c) Powders trajectory; (b)(d) powders partition region
    Mass ratio distribution maps in the central region of Ti/HA powders sample. (a) Random field of view 1; (b) random field of view 2
    SEM morphologies of Ti/HA powders and map scanning images of Ca and Ti elements. (a) Powders tube feeding; (b) manual powders laying
    Main factor diagram of powders separation model
    Effect graph and three-dimensional surface diagram of the relation between unseparated powders width and defocusing distance and scanning speed. (a) Effect graph; (b) three-dimensional surface diagram
    Powders trajectory. (a) vS=2 mm·s-1; (b) vS=6 mm·s-1
    Schematics of pre-mixed powders settling process at low and fast scanning speeds. (a) Low scanning speed; (b) fast scanning speed
    Map scanning images of mixed powders at different scanning speeds. (a) vS=4 mm·s-1; (b) vS=6 mm·s-1
    Map scanning images of mixed powders at different defocusing distances. (a) hD=-3 mm; (b) hD=-1.5 mm; (c) hD=0 mm
    Elements map scanning images of different zones of same powders sample. (a) Left zone; (b) middle zone; (c) right zone
    • Table 1. Main chemical composition of HA powders

      View table

      Table 1. Main chemical composition of HA powders

      ElementMass fraction /%
      Ca24.5
      P10.8
      Pb0.0005
      Ph(1.0% solution water)6.94
      As0.003
      Cd0.016
    • Table 2. Main chemical composition of Ti powders

      View table

      Table 2. Main chemical composition of Ti powders

      ElementMass fraction /%
      Ti99.8
      Fe0.02
      Si0.0175
      Al0.0125
      C0.02
      N0.0325
      O0.35
      H0.182
      Cl0.18
    • Table 3. Variables and levels of powders separation

      View table

      Table 3. Variables and levels of powders separation

      VariableLevel of input variables
      -101
      hD /mm-3-1.50
      vS /(mm·s-1)246
      rF /(r·min-1)234
    • Table 4. Box-Behnken design sequencing and results

      View table

      Table 4. Box-Behnken design sequencing and results

      No.hD /mmvS /(mm·s-1)rF /(r·min-1)WP /mmWUP /mm
      1-323152WP/5
      2044160
      3023200
      4-342193WP/10
      5-1.54321WP/2
      6-1.562180
      7-1.524213WP/5
      8-1.56420WP/5
      9-1.54321WP/2
      10-1.54321WP/2
      11-363210
      12-1.522184WP/5
      13-1.54321WP/2
      14-344192WP/5
      15063180
      16-1.54321WP/2
      1704220WP/10
    Tools

    Get Citation

    Copy Citation Text

    Wang Chengdong, Bao Zhenlin, Ma Jianpu, Zhang Kedong. Powder Separation and Its Suppression During Laser Cladding of Medical Ti/HA[J]. Chinese Journal of Lasers, 2020, 47(12): 1202001

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category: laser manufacturing

    Received: Apr. 24, 2020

    Accepted: --

    Published Online: Dec. 4, 2020

    The Author Email: Zhang Kedong (cdwang@suda.edu.cn)

    DOI:10.3788/CJL202047.1202001

    Topics