Chinese Journal of Lasers, Volume. 50, Issue 20, 2002102(2023)

Microstructures and Properties of Nanosecond Laser Welded Cu/Al/Cu Joints Under Different Welding Speeds

Baohua Zhu1,2, Sicheng Niu3, Qige Li3, Shuming Zhao2, Xing Lu3, Caiwang Tan3、*, and Xiaoguo Song3
Author Affiliations
  • 1School of Materials Science and Engineering, Harbin Institute of Technology at Shenzhen, Shenzhen 518055, Guangdong, China
  • 2Shenzhen JPT Opto-electronics Co., Ltd., Shenzhen 518110, Guangdong, China
  • 3State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, Heilongjiang, China
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    Figures & Tables(16)
    Schematics of Cu/Al/Cu sheet structure welding . (a) Welding fixing device; (b) laser scanning path
    Tensile shear diagrams of Cu/Al/Cu laminar sheet joint. (a) Lap diagram of joint; (b) schematic of shear force test
    Surface morphologies of Cu/Al/Cu laminar sheet joints under different welding speeds. (a)-(e) Optical mirror morphologies; (b)-(j) optical 3D structures; (k)-(o) SEM morphologies
    Cross-section morphologies of Cu/Al/Cu laminar joints under different welding speeds. (a)(f) 15 mm·s-1; (b)(g) 18 mm·s-1; (c)(h) 21 mm·s-1; (d)(i) 24 mm·s-1; (e)(j) 27 mm·s-1
    Weld geometry characteristics of Cu/Al/Cu laminar structures. (a) Schematic of weld structure; (b) weld reinforcement and penetration depth
    Interfacial microstructures of typical Cu/Al/Cu laminar joints under different welding speeds. (a)-(c) 15 mm·s-1; (d)-(f) 21 mm·s-1; (g)-(i) 27 mm·s-1
    Line scanning results of positions marked by arrows in Fig.6 under different welding speeds. (a)(b) 15 mm·s-1; (c)(d) 21 mm·s-1; (e)(f) 27 mm·s-1
    Interfacial element distributions of Cu/Al/Cu laminar joints under different welding speeds. (a)-(d) 15 mm·s-1; (e)-(h) 21 mm·s-1; (i)-(l) 27 mm·s-1
    Shear force test results of Cu/Al/Cu laminar joints under different welding speeds
    Fracture surface morphologies of typical Cu/Al/Cu laminar sheet joints under different welding speeds. (a)-(c) Optical mirror morphologies; (d)-(f) 3D features for Al-side fractures; (g)-(i) 3D features for Cu-side fractures
    SEM fracture surface morphologies of typical Cu/Al/Cu laminar sheet joints under different welding speeds. (a)(d) 15 mm·s-1;(b)(e) 21 mm·s-1; (c)(f) 27 mm·s-1
    Failure mechanism diagrams of Cu/Al/Cu nanosecond pulsed laser welded joints under different welding speeds. (a) 15 mm/s;(b) 21 mm/s; (c) 27 mm/s
    • Table 1. Chemical compositions of 6063 Al alloy and T2 Cu (mass fraction, %)

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      Table 1. Chemical compositions of 6063 Al alloy and T2 Cu (mass fraction, %)

      MaterialOCuMgAlZnCrSi
      6063Al-0.100.45-0.90Bal.0.01-0.20-0.60
      T2 Cu0.0600Bal.--0.00500.00080.0050
    • Table 2. Parameters for nanosecond pulsed laser welding of Cu/Al/Cu

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      Table 2. Parameters for nanosecond pulsed laser welding of Cu/Al/Cu

      Process parameterValue
      Pulse frequency /kHz70
      Laser power /W70
      Defocused distance /mm0
      Scanning speed /(mm·s-115,18,21,24,27
      Pulse width /ns240
      Shielding gas pressure /MPa0.6
    • Table 3. EDS results of marked points in Fig. 6

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      Table 3. EDS results of marked points in Fig. 6

      Point No.Atomic fraction /%Possible phase
      CuAl
      125.2074.48CuAl2
      273.7126.29Cu9Al4
      332.5867.42CuAl2
      433.5966.41CuAl2
      557.1042.90Cu4Al3
      624.9475.06CuAl2
      758.6841.32Cu4Al3
      822.2477.76CuAl2
      933.2566.75CuAl2
    • Table 4. EDS results of marked regions in Fig. 11

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      Table 4. EDS results of marked regions in Fig. 11

      Point No.Atomic fraction /%Possible phase
      CuAl
      132.4664.54CuAl2
      293.466.54Cu
      368.3931.61Cu9Al4
      44.7395.27Al
      599.340.66Cu
      631.5468.46CuAl2
      794.435.57Cu
      899.450.55Cu
      933.2466.76CuAl2
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    Baohua Zhu, Sicheng Niu, Qige Li, Shuming Zhao, Xing Lu, Caiwang Tan, Xiaoguo Song. Microstructures and Properties of Nanosecond Laser Welded Cu/Al/Cu Joints Under Different Welding Speeds[J]. Chinese Journal of Lasers, 2023, 50(20): 2002102

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    Paper Information

    Category: Laser Forming Manufacturing

    Received: Apr. 4, 2023

    Accepted: May. 22, 2023

    Published Online: Aug. 28, 2023

    The Author Email: Tan Caiwang (tancaiwang@163.com)

    DOI:10.3788/CJL230681

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